Tag Archives: screw drive

China Professional Industrial China Manufacturer 4kw-355kw Rotary Oil Free Portable Diesel Premanent Magnetic Variable Speed Inverter Direct Drive Electric Screw Air Compressor air compressor CHINAMFG freight

Product Description

ZAKF 7.5kw 10hp Industrial Fixed Speed Screw Air Compressor

Product Name	power frequency 10hp air compressor
Model	ZA-10
Working Pressure	7/8/10/12 bar
Coling Method	air cooling\water cooling
Voltage	380v50hz or custom
Noise	66+-2
Dimension	890650830MM
Weight	190KG
Outlet Size	G1/2

Company Profile

Certification and Exhibitions

After Sales Service

Pre-Sales Service

* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
* Supply of accessorise
* Information supply

After-Sales Service

* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
* Machine maintenance
* Proposal of improvement

Packaging & Shipping

Customer Evaluation

FAQ

Q:Are you a factory or trade company?

A:We are a factory,we provide screw Air compressors,Air receivers,UltraFilters,Dryers,Electronic condensate drains and Oil/Water
separators.

Q:How to pay?
A:T/T and L/C,Western Union,Paypal.

Q:How about your monthly production?

A:8000sets/month.

Q: what’s the advantages of your company?

A:1. I have factory,the quality can be control. 2. the price is good 3. I have professional team 4. we can be your oem factory 5.
Excellent after service. 6. we have inverter compressor, it can save energy.

Q:How to package&delivery?
A:we will use standard wooden case to package and shipped after finishing payment.

Q:How many services you will provide about air compressor?
A:we will provie perfect before-sales and after-sales for each machine.

CONTACT US

Sales Manager:Grace

HangZhou City CHINAMFG Compressor Parts
Co.,LTD HONGKONG CHINAMFG INDUSTRY LIMITED

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air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

Can air compressors be used for inflating tires and sporting equipment?

Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:

1. Tire Inflation:

Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.

2. Sporting Equipment Inflation:

Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.

3. Air Tools for Inflation:

Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.

4. Adjustable Pressure:

One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.

5. Efficiency and Speed:

Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.

6. Portable Air Compressors:

For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.

It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

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editor by lmc 2024-11-04

China wholesaler Industrial PM VF Direct Drive Screw Laser Air Compressor with Quad-Mode Functionality with high quality

Product Description

Product Details

Product Features

PM VSD screw air compressor, is a type of screw air compressor that employs permanent magnet synchronous motor (PMSM) and frequency conversion speed control technology.
The main advantages of this screw air compressors are:
Energy saving and high efficiency: Compared with traditional asynchronous motors, permanent magnet inverter motors have higher energy utilization efficiency, and can maintain high power utilization and output power stability under both full load and partial load conditions.

Stable operation: the frequency converter can control a smoother start of the compressor, reduce the impact on the supporting power grid and the mechanical wear and tear of the machine itself, to extend the service life of the equipment.

Low noise: inverter operation can effectively reduce the noise level of the compressor at low load.

Intelligent: Equipped with an intelligent control system, the permanent magnet inverter motor can accurately control the compressor’s working status, distribute the load and achieve more efficient energy use.

Lower maintenance costs: when start-up, frequency conversion air compressor reduces the impact on the power grid and mechanical parts of the equipment, the service life is greatly increased of the compressor’s parts (the motor contactor, motor bearings, host bearings). Energy efficient controller makes the air compressor be in the loading state when at most working time, the relevant solenoid valves and pneumatic components have greatly reduced the number of actions, the failure rate of electrical and mechanical parts is greatly reduced.

Model List

Technical Parameters Of PM VSD Screw Air Compressor -JXPMLT Series

This series adopt direct drive mode and variable frequency startup, the standard power supply is 380V/50Hz, and 110V~480V voltage and 60Hz is Optional

Model	Air Receiver (L)	Pressure (MPa)	Pressure (psi)	FAD (m³/min)	FAD (CFM)	Power (kW/hp)	Startup Mode	Dimension (mm)	Weight (Kg)	Pipe Diameter
JX-10APML	220	1.55	225	0.6	21.2	7.5/ 10	Variable Frequency Startup	15006701430	355	G1/2
JX-15APML	400	1.6	232	0.9	31.8	11/ 15		18007501770	570	G3/4
JX-20APML	400	1.6	232	1.2	42.4	15/ 20		18007501770	590	G3/4
JX-20APML	400	2.0	290	1.0	35.3	15/ 20		18007501770	590	G3/4
JX-30APML	400	1.6	232	2.0	70.6	22/ 30		18008501930	690	G1
JX-30APML	400	2.0	290	1.7	60.0	22/ 30		18008501930	690	G1
JX-40APML	400	1.6	232	2.5	88.3	30/ 40		18008501930	720	G1
JX-40APML	400	2.0	290	2.2	77.7	30/ 40		18008501930	720	G1
JX-50APML	300*2	1.6	232	3.4	120.1	37/ 50		19909801970	930	G1 1/2
JX-50APML	300*2	2.0	290	3.2	113.0	37/ 50		19909801970	930	G1 1/2

Presentation of all aspects

In our product showcase, the air compressor stands as a testament to our commitment to precision work for better quality. Every component, from the robust motor to the intricate valves, is crafted with meticulous attention to detail in our specialized workshops.
Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.

Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.

Our factory integrates advanced machinery to craft top-quality air compressors. Laser cutting and bending machines create precise metal components, while welding builds a durable structure. Test equipment ensures performance and safety, spray booths protect and enhance aesthetics, and efficient forklift handling streamlines production, delivering reliable products to our customers.

Customer testimonials overwhelmingly reflect high satisfaction with our air compressor products and service. Clients are consistently impressed by the durability and performance of our air compressors, noting their superior quality and suitability for various industrial needs. Ease of installation, impressive power output, and the smooth operation of our machines are frequently highlighted as key attributes.

Air compressors play a key role in many scenarios. In laboratory gas supply, they ensure precise and stable air pressure; in automotive spraying and metal stamping, they provide efficient power to improve production efficiency. In wood processing and rock drilling, air compressors drive tools to realize precise operation; in plastic production lines, stable airflow helps molding to ensure product quality. These application scenarios fully demonstrate the indispensability of air compressors in modern industrial production.

At exhibitions and customer visits, we carefully demonstrate the outstanding performance and innovative technology of our air compressors, allowing visitors to experience the advantages of their use in a wide range of industrial applications. From laboratory gas supply to automotive spraying, from metal stamping to wood processing to plastics production, the power and flexibility of air compressors were demonstrated in all aspects. Through on-site demonstrations and interactive exchanges, we not only enhanced our customers’ understanding of the product performance, but also collected valuable feedback

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air compressor

What role do air dryers play in compressed air systems?

Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

1. Moisture Removal:

Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

2. Contaminant Removal:

In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

3. Protection of Equipment and Processes:

By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

4. Improved Productivity and Efficiency:

Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

5. Compliance with Standards and Specifications:

Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

How is air pressure measured in air compressors?

Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:

1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.

2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.

To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.

It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.

When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.

Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.

<img src="https://img.hzpt.com/img/air-compressor/air-compressor-L1.webp" alt="China wholesaler Industrial PM VF Direct Drive Screw Laser Air Compressor with Quad-Mode Functionality with high quality”><img src="https://img.hzpt.com/img/air-compressor/air-compressor-L2.webp" alt="China wholesaler Industrial PM VF Direct Drive Screw Laser Air Compressor with Quad-Mode Functionality with high quality”>
editor by lmc 2024-10-21

China manufacturer 160 Kw 220 HP Direct Drive 2-in-1 Double Screw Air Compressor air compressor parts

Product Description

Product Details

Product Features

Low noise: inverter operation can effectively reduce the noise level of the compressor at low load.

Model List

Technical Parameters Of PM VSD Screw Air Compressor -JXPMS Series

This series adopt direct drive mode and variable frequency startup, the standard power supply is 380V/50Hz, and 110V~480V voltage and 60Hz is Optional

Model	Pressure (MPa)	Pressure (psi)	FAD (m³/min)	FAD (CFM)	Power (kW/hp)	Dimension (mm)	Noise (dB)	Weight (Kg)	Pipe Diameter
JX-10APMS	0.8	116	1.1	38.8	7.5/ 10	800600860	≤63±2	112	G1/2
	1	145	0.9	31.8
	1.3	188	0.7	24.7
JX-15APMS	0.8	116	1.7	60.0	11/ 15	10007501070	≤65±2	195	G3/4
	1	145	1.6	56.5
	1.3	188	1	35.3
JX-20APMS	0.8	116	2.3	81.2	15/ 20	10007501070	≤65±2	200	G3/4
	1	145	2.1	74.2
	1.3	188	1.7	60.0
JX-30APMS	0.8	116	3.4	120.1	22/ 30	11008501110	≤72±2	315	G1
	1	145	3.2	113.0
	1.3	188	2.5	88.3
JX-40APMS	0.8	116	4.7	166.0	30/ 40	11008501110	≤75±2	320	G1
	1	145	4	141.2
	1.3	188	3.1	109.5
JX-50APMS	0.8	116	6.4	226.0	37/ 50	120010001350	≤77±2	450	G1 1/2
	1	145	5.2	183.6
	1.3	188	4.7	166.0
JX-60APMS	0.8	116	7.3	257.8	45/ 60	120010001350	≤78±2	460	G1 1/2
	1	145	6.6	233.0
	1.3	188	5.5	194.2
JX-75APMS	0.8	116	9.4	331.9	55/ 75	150012301550	≤80±2	810	G2 1/2
	1	145	7.2	254.2
	1.3	188	6.2	218.9
JX-100APMS	0.8	116	12.3	434.3	75/ 100	150012301550	≤80±2	820	G2 1/2
	1	145	10.8	381.3
	1.3	188	9.1	321.3
JX-125APMS	0.8	116	15.2	536.7	90/ 125	210014001650	≤82±2	1650	G2 1/2
	1	145	12.3	434.3
	1.3	188	11.4	402.5
JX-150APMS	0.8	116	19.9	702.7	110/ 150	225015101850	≤82±2	2300	DN65
	1	145	16.3	575.6
	1.3	188	14.5	512.0
JX-180APMS	0.8	116	23	812.1	132/180	225015101850	≤82±2	2500	DN65
	1	145	19.7	695.6
	1.3	188	16	565.0
JX-220APMS	0.8	116	28.5	1006.3	160/220	325021002200	≤84±2	4000	DN100
	1	145	22.8	805.1
	1.3	188	21.5	759.2
JX-250APMS	0.8	116	30	1059.3	185/250	325021002200	≤84±2	4200	DN100
	1	145	27	953.4
	1.3	188	23	812.1
JX-270APMS	0.8	116	32.5	1147.6	200/270	355023002300	≤86±2	5300	DN125
	1	145	29.2	1031.1
	1.3	188	25.5	900.4
JX-300APMS	0.8	116	38	1341.8	220/300	355023002300	≤86±2	5800	DN125
	1	145	33	1165.2
	1.3	188	28.8	1016.9
JX-350APMS	0.8	116	44	1553.6	250/350	376022602200	≤86±2	6300	DN125
	1	145	41	1447.7
	1.3	188	35.5	1253.5

Presentation of all aspects

Our factory utilizes advanced machinery to craft high-quality air compressors. Laser cutting and bending machines shape and form the components, while welding machines build a sturdy structure. Spray booths, pipe cutters, and benders refine the units, and test equipment ensures they meet our strict standards, all supported by efficient forklift handling. This sophisticated setup guarantees precision, durability, and reliability in our products.

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air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

Nitrogen
Oxygen
Hydrogen
Carbon dioxide
Natural gas
Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

How is air pressure measured in air compressors?

<img src="https://img.hzpt.com/img/air-compressor/air-compressor-L1.webp" alt="China manufacturer 160 Kw 220 HP Direct Drive 2-in-1 Double Screw Air Compressor air compressor parts”><img src="https://img.hzpt.com/img/air-compressor/air-compressor-L2.webp" alt="China manufacturer 160 Kw 220 HP Direct Drive 2-in-1 Double Screw Air Compressor air compressor parts”>
editor by lmc 2024-10-08

China wholesaler CHINAMFG Quality Direct Drive Oil Free Industrial Screw High Pressure Air Compressor small air compressor

Product Description

Screw Air Compressor

Screw Air Compressor A Series
Model		BD-10A	BD-15A	BD-20A	BD-30A	BD-40A	BD-50A
Air Volumn(m³/h) Air Pressure(Mpa)		1.35/0.7	1.8/0.7	2.5/0.7	3.8/0.7	5.2/0.7	6.5/0.7
		1.2/0.8	1.6/0.8	2.3/0.8	3.4/0.8	5.0/0.8	6.1/0.8
		1.0/1.0	1.3/1.0	2.0/1.0	3.1/1.0	4.3/1.0	5.5/1.0
		0.8/1.2	1.0/1.2	1.7/1.2	2.7/1.2	3.8/1.2	4.9/1.2
Ambient Temperature		-5~+45ºC
Cooling Way		Air Cooling
Discharge Temperature		Ambient Temperature<15ºC
Lubrication – oil		6L	12L	18L	20L	20L	20L
Noise		66±2			68±2
Driving Way		Belt Drive			Direct Drive
Electricity		380V 3PH 50Hz
Power		7.5KW	11KW	15KW	22KW	30KW	37KW
Starting Method		Star-Delta Starting
Dimension	L	960mm	1100mm	1100mm	1380mm	1500mm	1500mm
	W	580mm	710mm	710mm	850mm	1000mm	1000mm
	H	770mm	1100mm	1100mm	1250mm	1350mm	1350mm
Net Weight		178KG	327KG	337KG	500KG	683KG	683KG
Outlet Pipe Diameter		1/2”	1”	1”	5/4”	3/2”	3/2”

Direct drive screw air compressor

Connet with rotor, motor and it’s outer case form a unit which can achieve zero maintenance. Besides, due to less spare parts, direct drive has less transmission loss to make it more table and get longer life.

Company Profile

PRODUCT SHOWROOM:

MEETING ROOM:

FACTORY VIEW:

TRADE SHOWS:

FAQ

Q1:Are you Manufacturer or Trading Company?
A:We are a professional manufacturer with our own export department.
Our factory was established in 2000.

Q2:Where is your factory located? How can I visit there?
A:Our company is located in HangZhou City, China.All clients, from home and abroad,are warmly welcomed to visit us.

Q3. What is your terms of packing?

A: Generally, we pack our goods by thicker bubble paper, some of them are packed by carton.

Q4. What is your terms of payment?
A: By T/T, 30% as deposit for production, and 70% balance before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q5. What is your terms of delivery?
A: Normally our quotation is under FOB HangZhou, but we also accept EXW, FOB, CFR, CIF, DDU.

Q6. How about your delivery time?
A: Generally, it will take 10 to 15 days after receiving full payment. If your voltage is different from 380V/3PH/50Hz, the delivery time will be around 20 days for custom-made motors or electric components.

Q7.Can we customize our product?
A:Yes,you can.Customized material and standard are acceptable. We can provide different standards according to your market and favor.

Q8: How do you make our business long-term and good relationship?
A1. We keep good quality and competitive price to ensure our customers benefit ;
A2. We respect every customer as our friend and we sincerely do business and make friends with them.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Online Service
Warranty:	12 Months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	Diesel Engine
Cylinder Position:	Horizontal

Customization:	Available \|

air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China wholesaler CHINAMFG Quality Direct Drive Oil Free Industrial Screw High Pressure Air Compressor small air compressor
editor by CX 2024-05-03

China high quality 45kw Industrial Silent/Mute Medical Dry Oil Free Air Compressor Oilless Direct Drive Screw Air Compressor with high quality

Product Description

Product Introduction

The power frequency screw air compressor adopts the leading screw host in the industry, with high efficiency and low speed, and the rotor adopts the third generation tooth profile and the world’s leading excellent profile design; it has the characteristics of mute, energy saving, stability, high reliability and long service life.
It adopts special motor for low speed screw air compressor with high stability. It is 3-5% more efficient than similar products.
The direct connection structure has no transmission loss, 100% transmission efficiency, low maintenance cost, convenient disassembly, and greatly saves downtime.
The coaxial integrated structure does not have any transmission loss, reduces vulnerable parts, and the transmission efficiency is 100%.

Detailed Photos

Product Parameters

Working pressure(bar)	7
Capacity(m3/min)	8
Power(Kw)	45
Noise(dB)	69±3
Pipe Diameter	DN50
Weight(Kg)	2650
Dimension(mm)	2300×1500×1720mm

Certifications

Packaging & Shipping

Installation Instructions

Company Profile

ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.

The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of
“professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.

Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.

Each product of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.

FAQ

Q1. Is KINGAIR trading company or manufacturer ?
A: We are professional manufacturer of screw air compressor, more than 20 years experience.

Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15 working days after confirmed order.For the other non-standard requirements will be discussed case by case.

Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available arrange our engineers to help you training and installation.

Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include 380v/50hz/3p,400v/50hz/3p,415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required voltage.

Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE certificate, ISO certificate, etc.

Q6. Do you offer OEM service ?
A: Yes, both OEM & ODM service can be accepted.

Q7. Can KINGAIR machines be run in high temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries.Such as India, UAE,South Africa, Saudi Arabia, Iraq, Pakistan,etc. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	on Line Technical Support
Warranty:	1 Year
Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	AC Power
Cylinder Position:	Horizontal

Samples:	US$ 28000/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

How Is Water Quality Crucial for the Performance of These Compressors?

Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:

Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.

To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.

China high quality 45kw Industrial Silent/Mute Medical Dry Oil Free Air Compressor Oilless Direct Drive Screw Air Compressor with high quality
editor by CX 2024-04-23

China manufacturer Factory Direct Supply 7-13bar Double Stage Industrial Silent Stationary Direct Drive Rotary Screw Air Compressor with Good quality

Product Description

Product Parameters

Model	Motor Power		Maximum Working Pressure		Free Air Delivery		Air Outlet Pipe Diameter	Weight	Dimensions(LWH)
Model	kW	hp	bar(g)	psig	m³/min	cfm	Air Outlet Pipe Diameter	kg	mm
BG30APMII	22	30	7	102	4.3	152	G1-1/2″	650	150010001350
			8	116	4.1	145
			10	145	3.5	124
			13	189	2.7	95
BG40APMII	30	40	7	102	6.0	212	G1-1/2″	700	150010001350
			8	116	5.9	208
			10	145	4.7	166
			13	189	3.9	138
BG50APMII	37	50	7	102	7.1	251	G1-1/2″	750	150010001350
			8	116	6.9	244
			10	145	5.8	205
			13	189	5.4	191
BG60APMII	45	60	7	102	10.0	353	G2″	1250	210013001650
			8	116	9.5	335
			10	145	7.8	275
			13	189	6.8	240
BG75APMII	55	75	7	102	13.0	459	G2″	1300	210013001650
			8	116	12.5	441
			10	145	9.2	325
			13	189	7.5	265
BG100APMII	75	100	7	102	15.5	547	G2″	1350	210013001650
			8	116	15.2	537
			10	145	12.0	424
			13	189	10.2	360
BG125APMII	90	125	7	102	19.8	699	DN80	2700	250016501900
			8	116	19.5	689
			10	145	15.0	530
			13	189	14.0	494
BG150APMII	110	150	7	102	24.0	848	DN80	2800	250016501900
			8	116	23.0	812
			10	145	19.2	678
			13	189	16.0	565
BG180APMII	132	180	7	102	27.5	971	DN80	3000	250016501900
			8	116	27.0	954
			10	145	23.7	837
			13	189	19.0	671
BG220APMII	160	220	7	102	33.0	1165	DN80	4300	300019001950
			8	116	32.5	1148
			10	145	27.5	971
			13	189	22.5	795
BG250APMII	185	250	7	102	39.0	1377	DN80	4400	300019001950
			8	116	36.0	1271
			10	145	32.0	1130
			13	189	27.5	971
BG270APMII	200	270	7	102	43.5	1536	DN80	5000	360022002200
			8	116	41.0	1448
			10	145	35.5	1254
			13	189	31.5	1112
BG300APMII	220	300	7	102	51.5	1819	DN100	5500	360022002200
			8	116	46.0	1624
			10	145	38.5	1360
			13	189	35.5	1254
BG340APMII	250	340	7	102	54.0	1907	DN100	6000	360022002200
			8	116	51.0	1801
			10	145	45.0	1589
			13	189	38.0	1342
BG380APMII	280	380	7	102	60.0	2119	DN125	6800	400023002300
			8	116	57.0	2013
			10	145	50.0	1766
			13	189	43.0	1519
BG420APMII	315	420	7	102	65.0	2295	DN125	7000	400023002300
			8	116	62.0	2190
			10	145	56.0	1978
			13	189	50.5	1783
BG480APMII	355	480	7	102	75.0	2649	DN150	8500	420022002350
			8	116	73.0	2578
			10	145	64.0	2260
			13	189	55.0	1942
BG540APMII	400	540	7	102	84.0	2966	DN150	9000	420022002350
			8	116	82.0	2896
			10	145	72.0	2543
			13	189	61.0	2154

Company Profile

Wallboge is a high-tech enterprise and is considered 1 of the leading manufacturers of air compressor products in China. Our goal is to provide exceptional customer service coupled with quality products and energy saving solutions.

Wallboge’ s primary businesses focus in following key areas:

Integrated screw air compressor for laser cutting
Permanent magnet variable frequency screw air compressor
Two-stage compression permanent magnet variable frequency screw air compressor
Low pressure two-stage compression permanent magnet variable frequency screw air compressor
Low pressure permanent magnet variable frequency screw air compressor
Water-lubricated oil-free screw air compressor
Fixed speed screw air compressor
Oil-free screw blower
Screw vacuum pump

At Wallboge, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 150 countries across the globe.

Wallboge continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly. Wallboge’ s vision is to be a world-renowned high-end energy-saving machinery brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff, committed to continuously satisfying the needs of global companies by providing a full range of industrial air compression solutions.

Certifications

Exhibitions

After Sales Service

1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.

Our Advantages

1. Proven product quality.
2. Factory direct prices.
3. On-time delivery.
4. Prompt technical support in different languages before sales, in sales and after sales.
5. Small orders accepted to check quality first.
6. OEM & ODM service available.

FAQ

Q1: Are you a factory or a trading company?
A1: We are a factory. Please check our Company Profile.

Q2: What is the exact address of your factory?
A2: No. 588, East Tonggang Road, Shaxi Town, HangZhou City, ZheJiang Province, China

Q3: What is your delivery time?
A3: For standard voltage, the delivery time is 15 working days after you confirm the order. For non-standard voltage, please contact our sales to confirm the delivery time.

Q4: What kind of payment terms do you accept?
A4: We accept T/T, L/C at sight.

Q5: How long is the warranty of your air compressor?
A5: 2 years for the whole air compressor except consumable spare parts.

Q6: How long could your air compressor be used?
A6: Generally, more than 10 years.

Q7: What is your MOQ requirement?
A7: 1 unit.

Q8: Can you offer OEM & ODM service?
A8: Yes, with a professional design team, we can offer OEM & ODM service.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Engineers Available to Overseas Service.
Warranty:	2 Years
Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Structure Type:	Closed Type

Customization:	Available \|

air compressor

Can air compressors be used for cleaning and blowing dust?

Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:

1. Cleaning Machinery and Equipment:

Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.

2. Dusting Surfaces:

Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.

3. Cleaning HVAC Systems:

Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.

4. Blowing Dust in Workshops:

In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.

5. Cleaning Electronics and Computer Equipment:

Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.

6. Industrial Cleaning Applications:

Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.

When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.

Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China manufacturer Factory Direct Supply 7-13bar Double Stage Industrial Silent Stationary Direct Drive Rotary Screw Air Compressor with Good quality
editor by CX 2024-01-15

China OEM Industrial Mute Medical Oilless Direct Drive Oil Free Screw Air Compressor manufacturer

Product Description

Model :	Oil Free Series
Type:	Dry Oil Free Screw Air Compressor
Voltage:	Dry Oil Free Screw Air Compressor
Working Pressure:	8~12.5bar
Installed Motor Power:	5.5~250 Kw
Capacity:	0.2~44.78 m3/min
Driven Method:	Direct Driven
Power	380V / 3PH / 50HZ / 60HZ 220V / 3PH / 50HZ / 60HZ 440V / 3PH / 50HZ / 60HZ 415V / 3PH / 50HZ / 60HZ Can be customized
Air End:	SKF/SKF
Transport Package:	Standard Wooden Packing
Electrical control system	Schneider
Motor protection grade	IP54
Insulation class	F
Outlet Air Humidity	ambient temperature+10ºC

Product Features
In pharmaceutical, electronic, chemical, microbial fermentation, blow moulding, pressure detection and other industrial production, there are many medium-pressure compressed air to be used to 1.6-4.0 MPa in power plants, naval ships, military and national defense facilities. At present, piston air compressors are mostly used at home and abroad, while piston air compressors are characterized by large vibration, high noise, large leakage and short service life, so their efficiency is very low and the same work is done. The medium pressure oil-free screw machine has compact structure, high working efficiency, low noise, low vibration, easy maintenance, low operating cost and good air quality. At the same time, the series of machines are controlled by micro-computer system. The whole machine has multiple protective performance of pressure, temperature and overload energy.
1.Constant pressure control: high-precision constant pressure control with a pressure fluctuation range within0.01MPa.
2. Variable frequency soft start: remove CHINAMFG current during starting, avoid the power grid impact, prevent the current impact through gradual speed regulation and improve flexibility;
3.No idling: prevent idling of the compressor during running and reduce invalid energy consumption;
3.High performance vector control: low-frequency starting provides a large torque and a low running current, ensuring to get a reasonable torque to drive the air compressor to run stably with the minimum temperature rise of the motor within a wide speed range;

Model	Working Pressure		Capacity		Motor Power	Noise dB(A)	Inlet and outlet pipe diameter of cooling water	Cooling water volume	Dimension(mm)			Net Weight	Air Outlet Pipe Diameter
	Psi	bar	Cfm	m3/min	kw/hp			Water temp.32ºC	L	W	H	KGS
								T/H
SGM08	116	8	40.65	1.15	7.5/10	58	3/4″	2	1550	775	1445	630	3/4″
	145	10	36.01	1.02
SGM11	116	8	54.73	1.55	11/15	58	3/4″	2.5	1080	750	1571	280	3/4″
	145	10	46.61	1.32
	174	12	36.02	1.02
SGM15	116	8	84.74	2.40	15/20	63	1″	3.5	1080	750	1571	300	1″
	145	10	74.86	2.12
	174	12	56.85	1.61
SGM18	116	8	109.46	3.10	18.5/25	65	1″	4	1380	850	1185	430	1″
	145	10	92.51	2.62
	174	12	75.21	2.13
SGM22	116	8	123.59	3.50	22/30	65	1″	5	1380	850	1185	450	1″
	145	10	110.52	3.13
	174	12	92.16	2.61
SGM30	116	8	176.55	5.00	30/40	66	1 1/4″	7	1380	850	1185	500	1 1/2″
	145	10	148.30	4.20
	174	12	112.29	3.18
SGM37	116	8	215.39	6.10	37/50	67	1 1/4″	9	1500	1000	1345	650	1 1/2″
	145	10	184.32	5.22
	174	12	169.84	4.81
SGM45	116	8	257.76	7.30	45/60	68	1 1/2″	10	1500	1000	1345	680	2″
	145	10	216.45	6.13
	174	12	199.50	5.65
SGM55	116	8	338.98	9.60	55/75	70	1 1/2″	12	1800	1250	1670	1150	2″
	145	10	303.67	8.60
	174	12	262.00	7.42
SGM75	116	8	441.38	12.50	75/100	73	1 1/2″	18	1800	1250	1670	1200	2″
	145	10	403.24	11.42
	174	12	347.10	9.83
SGM90	116	8	575.55	16.30	90/120	73	2″	20	1800	1250	1670	1350	2 1/2”
	145	10	512.70	14.52
	174	12	434.31	12.30
SGM110	116	8	685.01	19.40	110/150	78	2″	24	2300	1470	1840	1800	2 1/2”
	145	10	596.74	16.90
	174	12	533.18	15.10
SGM132	116	8	784.24	22.21	132/175	78	2″	30	2300	1470	1840	1850	2 1/2”
	145	10	719.62	20.38
	174	12	645.82	18.29
SGM160	116	8	1018.69	28.85	160/200	78	2 1/2″	35	2300	1470	1840	2000	3″
	145	10	865.80	24.52
	174	12	782.82	22.17
SGM200	116	8	1293.41	36.63	200/270	78	3″	43	3150	1980	2152	3500	4″
	145	10	1154.64	32.70
	174	12	978.79	27.72
SGM250	116	8	1514.09	42.88	250/350	78	3″	53	3150	1980	2152	3800	4
	145	10	1377.09	39.00
	174	12	1223.14	34.64
SGM320	116	8	2086.82	59.10	320/430	80	4″	60	3150	1980	2152	4000	5″
	145	10	1889.09	53.50
	174	12	1703.71	48.25
Motor Protection Class: IP23/IP54/IP55 or as per your required
Voltage: 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q1: What is the rotor speed for the air end?
A1: 2980rmp.

Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

If you are interested in any of our products,please feel free to contact us.
We are looking CHINAMFG to cooperating,growing and developing with your sincerely.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	AC Power
Cylinder Position:	Vertical
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

Are There Any Downsides to Using Water-Lubricated Air Compressors?

While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:

Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.

China OEM Industrial Mute Medical Oilless Direct Drive Oil Free Screw Air Compressor manufacturer
editor by CX 2024-01-02

China best Car Repair Tool Equipment Direct Drive Oil Free Screw Air Compressor with Dryer Air Tank Air Filter air compressor oil

Product Description

WLD Screw Air Compressor,Air Dryer,Air Tank and Filter

Product Parameters

1. Screw Air Compressor

Screw Air Compressor A Series
Model	WLD-10A	WLD-15A	WLD-20A	WLD-30A	WLD-40A	WLD-50A
Air volume/Air pressure(m3/min/Mpa)	1.35/0.7	1.8/0.7	2.5/0.7	3.8/0.7	5.2/0.7	6.5/0.7
	1.2/0.8	1.6/0.8	2.3/0.8	3.4/0.8	5.0/0.8	6.1/0.8
	1/1.0	1.3/1.0	2/1.0	3.1/1.0	4.3/1.0	5.5/1.0
	0.8/1.2	1/1.2	1.7/1.2	2.7/1.2	3.8/1.2	4.9/1.2
Ambient temperature(ºC)	-5~+45ºC
Cooling way	air cooling
Discharge temperature(ºC)	ambient temperature <15ºC
Lubrication oil(L)	6	12	18	20	20	29
Noise(dBA)	66±2			68±2
Driving way	belt drive	belt drive	belt drive	direct drive
Electricity(V/ph/Hz)	380/3/50
Power(KW)	7.5	11	15	22	30	37
Starting method	Y-△Starter
Dimension(mm) L	960	1100	1100	1380	1500	1500
W	580	710	710	850	1000	1000
H	770	1100	1100	1250	1350	1350
Net Weight(kg)	178	327	337	500	683	683
Outlet pipe dia(inch)	1/2″	1″	1″	5/4″	3/2″	3/2″

Direct drive screw air compressor
Connected with rotor, motor and it’s outer case form a unit which can achieve zero maintenance. Besides, due to less spare parts, direct drive has less transmission loss to make it more stable and get longer life.

2.Air dryer

Refrigerated air dryer
Advantage

Low dew point-pressure dew point as low as 5ºC, outlet dew point can reach 15ºC or lower on standard condition.
High-efficiency pre cooling regenerator-reduce the load of evaporator by increasing outlet temp by 10-15ºC and decreasing inlet temp by 8-12ºC
Colliding whirlwind air-water separator-air and water can be completely separated at dew point.
Heat bypass valve-balance pressure, reduce load of compressor, decrease power loss, ensure performance of dryer even at low temperature environment.
Pressure protection switch-avoid damage to dryer compressor if any fault
Protective welding way-ensure cleanness in cooling system and avoid to block system
Good quality cooling spare parts-Panasonic, Cope-land, Tecumseh, CHINAMFG compressor, CHINAMFG expansion valve, Saginomiya solenoid valve.
Increased condenser-15-20% bigger than normal condenser make sure refrigerant liquefy completely at serious environment.
Compact outline-small size, less weight, easy to install and disassemble
Strict QC-test completely before leaving factory to ensure 100% good products.

Refrigerated air dryer
Advantage

Low dew point-pressure dew point as low as 5ºC, outlet dew point can reach 15ºC or lower on standard condition.
High-efficiency pre cooling regenerator-reduce the load of evaporator by increasing outlet temp by 10-15ºC and decreasing inlet temp by 8-12ºC
Colliding whirlwind air-water separator-air and water can be completely separated at dew point.
Heat bypass valve-balance pressure, reduce load of compressor, decrease power loss, ensure performance of dryer even at low temperature environment.
Pressure protection switch-avoid damage to dryer compressor if any fault
Protective welding way-ensure cleanness in cooling system and avoid to block system
Good quality cooling spare parts-Panasonic, Cope-land, Tecumseh, CHINAMFG compressor, CHINAMFG expansion valve, Saginomiya solenoid valve.
Increased condenser-15-20% bigger than normal condenser make sure refrigerant liquefy completely at serious environment.
Compact outline-small size, less weight, easy to install and disassemble
Strict QC-test completely before leaving factory to ensure 100% good products.

Air Dryer Technical Specification

Model	WLD-10	WLD-20	WLD-30	WLD-50
Air volume(m3/min)	1.5	2.5	3.8	6.7
Working condition	A. entrance temp 80ºC B. environment temp 45ºC C. air pressure 10 kg/cm2
Pressure dewpoint	2~10ºC
Refrigerant	R22
Refrigerant Motor(HP)	0.35	0.5	0.75	0.8
Electricity	AC 220V 50
Dimension(mm)L	620	750	800	930
W	410	420	425	485
H	650	730	810	900
Weight(kg)	38	60	73	92

3.Air tank

AIR TANK DATA

NO.	Specifications		Temp(ºC)	Total height(mm)	Inside size (mm)	Air inlet port			Air outlet port			Support pillar		Blowdown valve connector(inch)	Compressor capacity parameters(m3/min)
	Volume(m3)	Pressure(MPa)				Height(mm)	Port Size(mm)	Connector(inch)	Height(mm)	Port size(mm)	Connector(inch)	Separation distance (mm)	Size (mm)
1	0.3	0.8	150	1592	550	642	25	1	1242	25	1	400	20	0.5	2.6-3
		1		1592
		1.3		1598
3	0.6	0.8	150	1905	700	680	40	1.5	1550	40	1.5	490	24	0.5	4.8-6
		1
		1.3
4	1	0.8	150	2240	800	760	40	1.5	1760	40	1.5	560	24	0.5	8-10
		1		2243
		1.3		2291

4.Filter
Precision filter
Function
Filter out ozone, gas and particulates in compressed air.
Multi filter material include borosilicate fiber, glass fiber, acticarbon fiber, unwoven fabric and stainless steel mesh.
C filter, remove most liquid and 3 μm above particulates, oil content as low as 5ppm and little water, dust and oil mist.
T filter, remove 1μm above liquid and particulates, oil content reach 0.5ppm.
A filter, remove 0.01μm above liquid and particulates, oil content reach 0.001ppm

Associated Products

WLD Air compressor

Company Profile

Product Showroom
Meeting Room
Exhibition

FAQ

FAQ

Q1:Are you Manufacturer or Trading Company?
A:We are a professional manufacturer with our own export department.
Our factory was established in 2000.

Q2:Where is your factory located? How can I visit there?
A:Our company is located in HangZhou City, China.All clients, from home and abroad,are warmly welcomed to visit us.

Q3. What is your terms of packing?

A: Generally, we pack our goods by thicker bubble paper, some of them are packed by carton.

Q4. What is your terms of payment?
A: By T/T, 30% as deposit for production, and 70% balance before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q5. What is your terms of delivery?
A: Normally our quotation is under FOB HangZhou, but we also accept EXW, FOB, CFR, CIF, DDU.

Q7.Can we customize our product?
A:Yes,you can.Customized material and standard are acceptable. We can provide different standards according to your market and favor.

Q9: Why choose WeiLongDa?

A1. Wallboard – All WLD spray booth wall panels are anti-fire EPS,foam density is 14kg/m²;

A2. Front door – with aluminum view window, made of 50mm EPS, 0.8mm galvanized steel with plastic spray. Front door is like a face, beautiful, strong, practical, leakproof, anti-rusting & long-lasting, it means your workshop will attract more business and you will spend less time and money on spray booth maintenance;

A3. Steel structure – 4000kg vehicle can safely get in and out of the booth without worried, no noise, vibration is minimized, no air leakage, dust free, clean and efficient, we use thick galvanized steel pipes to make our spray booth cabinet, so our cabinet is anti-rusting;

A4. Heat exchanger – 2 layers radia pipes structure with 2 CHINAMFG welded by experienced skillful welder, it is high efficiency & safe;

A5. Motor fan – introduced from Simens technology with large air flow at low noise, high quality bearing, full cooper coils, rock wool sound proff cover;

A6. Components finishing – since CHINAMFG factory has its own powder coating facility, all components seen were with powder coated treatment. Strong anti-rusting finishing, not just good looking but also make a durable spray booth.

A7. Advantages of CHINAMFG control panel – 1) dust free 2) user can intuitively see the booth actual operation status from the panel 3) spray temperature and baking temperature were set in internal memory, no need to reset temperature when change the mode 4) digital pressure display with over pressure alarm 5) over heat fire alarm system 6) we offer 1 year warranty, life-long maintenance for our booth;

A8. Small details – 1) hinge type ceiling filter frame, 1 person can handle changing filter 2) flter is self sealing no need screw to fix 3) fan filter is easy to access with small door and handle 4) front door locking pin with position locking 5) infrared lamp with rock wool isolation 6) infrared lamp install with isolation distance 7) infrared lamp with door open security sensor switch 8) infrared lamp with wire entrance prastic screw.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Online & Others
Warranty:	12 Months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical

Customization:	Available \|

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

China best Car Repair Tool Equipment Direct Drive Oil Free Screw Air Compressor with Dryer Air Tank Air Filter air compressor oil
editor by CX 2023-12-29

China supplier CHINAMFG 250kw Industrial Weg Motor Rotary Direct Drive Screw Water Lubricated Oil Free Screw Air Compressor for Oxygen Plant / Food Industry/ Medical Industry with Hot selling

Product Description

1.Atals-Copco Air-End
Atlas-Copco Group 149years air-end research & development experience.

2.High Efficiency & Save Energy
High efficiency & energy saving intake valve,keep in lower unloading pressure and avoid large energy consumption when

3.Easy Installation & Operation
Compressor is filled with inbrication oil before delivering. You can operate it after installing and power on.

4.Low noise & low vibration
Atlas-copco air-end, low noise & vibration.

5.Reliability & Safety
Reliability bigger cooler, lower operating temperature.

Detailed Photos

Product Parameters

LSW-8A PM-8	8	116	0.5~1.1	10	7.5	510	Air Cooled	Belt Driven	57±2	G3/4”	—	—	8008001200
LSW-8A PM-10	10	145	0.4~0.9
LSW-11A PM-8	8	116	0.7~1.7	15	11	620	Air Cooled	Direct Driven	60±2	G3/4”	—	—	12008551335
LSW-11A PM-10	10	145	0.6~1.4
LSW-15A PM-8	8	116	1.0~2.3	20	15	670	Air Cooled	Direct Driven	60±2	G3/4”	—	—	12008551335
LSW-15A PM-10	10	145	0.9~2.0
LSW-18.5A PM-8	8	116	1.2~3.0	25	18.5	730	Air Cooled	Direct Driven	63±2	G1”	—	—	140015711340
LSW-18.5A PM-10	10	145	1.0~2.6
LSW-22A PM-8	8	116	1.5~3.6	30	22	780	Air Cooled	Direct Driven	63±2	G1”	—	—	140015711340
LSW-22A PM-10	10	145	1.3~3.0
LSW-30A PM -8	8	116	2.1~5.1	40	30	1150	Air Cooled	Direct Driven	66±2	G1-1/4”	—	—	165011801505
LSW-30A PM-10	10	145	1.8~4.3
LSW-37A PM-8	8	116	2.6~6.4	50	37	1200	Air Cooled	Direct Driven	66±2	G1-1/4”	—	—	165011801505
LSW-37A PM-10	10	145	2.2~5.4
LSW-45W PM-8	8	116	3.3~8.2	60	45	1490	Water Cooled	Direct Driven	68±2	G2”	G1-1/2”	10	180013601670
LSW-45W PM-10	10	145	2.8~7.0
LSW-55W PM-8	8	116	4.0~10	75	55	1570	Water Cooled	Direct Driven	69±2	G2”	G1-1/2”	12	180013601670
LSW-55W PM-10	10	145	3.4~8.5
LSW-75W PM-8	8	116	5.2~13.0	75	55	1750	Water Cooled	Direct Driven	69±2	G2”	G1-1/2”	18	180013601670
LSW-75W PM-10	10	145	4.4~11.1
LSW-90W PM-8	8	116	6.9~17.2	120	90	2450	Water Cooled	Direct Driven	73±2	G2-1/2”	G1-1/2”	20	220015501800
LSW-90W PM-10	10	145	5.9~14.6
LSW-110W PM-8	8	116	8.2~20.3	150	110	2580	Water Cooled	Direct Driven	75±2	G2-1/2”	G2”	24	220015501800
LSW-110W PM-10	10	145	7.0~17.3
LSW-132W PM-8	8	116	9.7~24.1	180	132	2700	Water Cooled	Direct Driven	75±2	G2-1/2”	G2”	30	270015501800
LSW-132W PM-10	10	145	8.2~20.5
LSW-160W PM-8	8	116	11.3~28.2	210	160	3900	Water Cooled	Direct Driven	77±2	G3”	G3”	35	300018002100
LSW-160W PM-10	10	145	9.6~24.0
LSW-185W PM-8	8	116	12.9~32.1	240	185	4050	Water Cooled	Direct Driven	77±2	G3”	G3”	38	300018002100
LSV180W PM-10	10	145	11.0~27.3
LSW-200W PM-8	8	116	13.8~34.5	270	200	4200	Water Cooled	Direct Driven	78±2	G4”	G4”	42	300018002100
LSW-200W PM-10	10	145	11.7~29.3
LSW-220W PM-8	8	116	15.5~38.6	295	220	4400	Water Cooled	Direct Driven	79±2	G4”	G4”	47	310018502100
LSW-220W PM-10	10	145	13.2~32.8
LSW-250W PM-8	8	116	17.1~42.6	340	250	4800	Water Cooled	Direct Driven	79±2	G4”	G4”	53	310018502100
LSW-250W PM-10	10	145	14.5~36.2

Company Profile

FAQ

Q1: Are you a manufacturer or trading company?
A1: Xihu (West Lake) Dis.in is professional screw air compressor factory located in HangZhou, China, CHINAMFG is Xihu (West Lake) Dis.in overseas market sales representative.

Q2: Xihu (West Lake) Dis.in is real member of Atlas-copco group?
A2: Yes, in 2571, Sweden Atlas-copco 100% acquired Xihu (West Lake) Dis.in.

Q3: Xihu (West Lake) Dis.in air-end from Atlas-copco?
A3: Yes, Xihu (West Lake) Dis.in LS/LSV, LOH, LSH and CS series air compressors all use Atlas Copco’s air-end.

Q4: What’s your delivery time?
A4: about 10-20days after you confirm the order, other voltage pls contact with us.

Q5: How long is your air compressor warranty?
A5: One year for the whole machine since leave our factory.

Q6: What’s the payment term?
A6:We accept T/T, LC at sight, Paypal etc.
Also we accept USD, RMB, JPY, EUR, HKD, GBP, CHF, KRW.

Q7: What’s the Min. Order requirement?
A7: 1unit

Q8: What service you can support?
A8: We offer after-sales service, custom service, production view service and one-stop service.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Cooling System:	Air Cooling
Power Source:	AC Power
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	Single Screw Compressor
Model:	Lsw250W Pm-8

Samples:	US$ 85517/unit 1 unit(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

Water Quality:

Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China supplier CHINAMFG 250kw Industrial Weg Motor Rotary Direct Drive Screw Water Lubricated Oil Free Screw Air Compressor for Oxygen Plant / Food Industry/ Medical Industry with Hot selling
editor by CX 2023-12-22

China best Energy Saving 185 Kw 250 HP Direct Drive 7 Bar 8 Bar 10 Bar Water-Lubricated Oil-Free Rotary Single Screw Type Pm VSD Air Compressor mini air compressor

Product Description

2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)

1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved.
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.

2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.

3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.

4. No Gearbox No need for associated oil lubrication.

5. Simple structure
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong,
while balance bearing loads extend the compression element service life for low-cost operation.

Product Parameters

Product Description

Company Profile

Hot Sale Products

2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase
Screw Air Compressor Screw Air Compressor Screw Air Compressor

2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor

Main Product

What we can supply:

* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts

After-sales Service:	24*7 Online Services and Video Guide
Warranty:	1 Year for The Whole Machine & 2 Years for Air End
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

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editor by CX 2023-12-06