Product Description
Lead Time
Product Description
TR-2.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.
direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).
12. Automatic Cleaning System
The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
Introduction
Company Information
Package Delivery
BACK HOME
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Single Screw Compressor |
| Samples: |
US$ 86800/set(s)
1 set(s)(Min.Order) | |
|---|
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
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How Do You Troubleshoot Common Problems with Water-Lubrication Systems?
When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:
Step 1: Identify the Problem:
The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.
Step 2: Check Water Supply:
Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.
Step 3: Inspect Water Filters and Strainers:
Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.
Step 4: Verify Water Pressure:
Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.
Step 5: Examine Water-Lubrication Components:
Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.
Step 6: Check for Air in the System:
Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.
Step 7: Inspect Cooling Mechanisms:
Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.
Step 8: Consult Manufacturer Documentation:
If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.
Step 9: Seek Professional Assistance:
If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.
By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
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Can Water-Lubricated Air Compressors Be Used in Medical Applications?
Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:
- Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
- Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
- Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
- Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
- Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
- Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.
While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.
editor by CX 2024-05-17
China manufacturer Top Brand Oil Free Rotary Screw Air Compressors 75 kw small air compressor
Product Description
Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages
1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling and Water Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
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Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2024-05-17
China high quality DC48V 60V 72V 20bar 1500W 2hphigh Grade Brushless DC Motor Driven Air Compressor Silent Oil-Free Small Vehicle Mounted Air Compressor with Great quality
Product Description
|
Model |
BST1500DC |
BST1500/15DC |
|
Rated Voltage (V) |
DC24V above |
DC24V above |
|
Input power(W) |
≤1250 |
≤1250 |
|
Speed (r/min) |
≥1700 |
≥1700 |
|
Rated pressure (KPa) |
700KPa |
1500KPa |
|
Max pressure(KPa) |
800KPa |
1600KPa |
|
Restart pressure (KPa) |
0KPa |
0KPa |
|
Rated volume flow (m3/h) |
9.0m3/h @700KPa |
2.4m3/h @1500KPa |
|
Noise dB(A) |
≤75dB(A) |
≤75dB(A) |
|
Ambient temperature ºC |
-5~40 ºC |
-5~40 ºC |
|
Insulation Class |
B |
B |
|
Cold insulation resistance (MΩ) |
≥100MΩ |
≥100MΩ |
|
Voltage resistance |
1500V/50Hz 1min (No breakdown) |
1500V/50Hz 1min (No breakdown) |
|
Net weight (Kg) |
16Kg |
16Kg |
|
Installation Dimensions (mm) |
246×127 mm( Install foot M8) |
246×127 mm( Install foot M8) |
|
External Dimensions (mm) |
319×195×290mm |
319×195×290mm |
| Typical application | |
| Respirator (ventilator) | oxygenerator |
| Disinfectant sprayer | Blood analyzer |
| Clinical aspirator | Dialysis / hemodialysis |
| Dental vacuum drying oven | Air suspension system |
| Vending machines / coffee blenders and coffee machines | Massage chair |
| Chromatographic analyzer | Teaching instrument platform |
| On board access control system | Airborne oxygen generator |
Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.
Machine Parts
Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.
Machine Parts
Name: Bearing
Brand: ERB , CHINAMFG , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.
Machine Parts
Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.
Machine Parts
Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212571109 | Fan cover | 2 | Reinforced nylon 1571 | |
| 2 | 212571106 | Left fan | 1 | Reinforced nylon 1571 | |
| 3 | 212571101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212571301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212571304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212571302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212571501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212571417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212571401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7571525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212571801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212571409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212571403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212571404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212571406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212571107 | Right fan | 1 | Reinforced nylon 1571 | |
| 22 | 212571201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7571520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212571102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 7095712-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 715710-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212571600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212571700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:Can you accept non-standard customization?
A7:We have the ability to develop new products and can customize, develop and research according to your requirements
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Remote Guided Maintenance |
|---|---|
| Warranty: | 2 Years |
| Principle: | Mixed-Flow Compressor |
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?
Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:
Moisture Content:
- Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
- Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.
Contamination:
- Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
- Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.
Preventive Measures:
- Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
- Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
- Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.
By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.
Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2024-05-16
China OEM Dental Silent Oil Free Air Compressor for Um-P301/302 with high quality
Product Description
Description:
Portable Dental Air Compressor as option for the mobile cart. Silent, Oil Free, 600W motor, stainless steel tank
Application range
It is used to provide a negative pressure source for the dental treatment equipmentto achieve the function of driving the instrument or attracting.
Product Description
| type | portable dental unit with air compressor |
| brand | UMG |
| certificate | CE FDA |
Other dental equipment
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO, CE |
|---|---|
| Certificate: | CE FDA |
| Brand: | Umg |
| MOQ: | 1set |
| Product Name: | Portable Dental Unit with Air Compressor |
| Transport Package: | Wooden Box |
| Customization: |
Available
|
|
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How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?
Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:
Moisture Content:
- Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
- Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.
Contamination:
- Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
- Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.
Preventive Measures:
- Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
- Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
- Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.
By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.
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Can Water-Lubricated Compressors Be Integrated into Existing Systems?
Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:
Space and Compatibility:
- Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
- Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.
Water Supply:
- Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
- Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.
Installation and Configuration:
- Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
- Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.
System Performance and Optimization:
- System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
- System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.
Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.
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How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?
Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:
| Water-Lubricated Air Compressors | Oil-Lubricated Air Compressors | |
|---|---|---|
| Lubrication Method | Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. | Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation. |
| Performance | Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. | Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation. |
| Maintenance | Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. | Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks. |
| Environmental Impact | Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. | Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution. |
In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.
editor by CX 2024-05-16
China Standard DC110V 200V 144V 310V 540V Oil-Free Air Compressor for Train 8bar 10bar 12bar 16bar 20bar High Pressure Air Pump for Engineering Vehicle 1500W2HP mini air compressor
Product Description
|
Model |
BST1500DC |
BST1500/15DC |
|
Rated Voltage (V) |
DC24V above |
DC24V above |
|
Input power(W) |
≤1250 |
≤1250 |
|
Speed (r/min) |
≥1700 |
≥1700 |
|
Rated pressure (KPa) |
700KPa |
1500KPa |
|
Max pressure(KPa) |
800KPa |
1600KPa |
|
Restart pressure (KPa) |
0KPa |
0KPa |
|
Rated volume flow (m3/h) |
9.0m3/h @700KPa |
2.4m3/h @1500KPa |
|
Noise dB(A) |
≤75dB(A) |
≤75dB(A) |
|
Ambient temperature ºC |
-5~40 ºC |
-5~40 ºC |
|
Insulation Class |
B |
B |
|
Cold insulation resistance (MΩ) |
≥100MΩ |
≥100MΩ |
|
Voltage resistance |
1500V/50Hz 1min (No breakdown) |
1500V/50Hz 1min (No breakdown) |
|
Net weight (Kg) |
16Kg |
16Kg |
|
Installation Dimensions (mm) |
246×127 mm( Install foot M8) |
246×127 mm( Install foot M8) |
|
External Dimensions (mm) |
319×195×290mm |
319×195×290mm |
| Typical application | |
| Respirator (ventilator) | oxygenerator |
| Disinfectant sprayer | Blood analyzer |
| Clinical aspirator | Dialysis / hemodialysis |
| Dental vacuum drying oven | Air suspension system |
| Vending machines / coffee blenders and coffee machines | Massage chair |
| Chromatographic analyzer | Teaching instrument platform |
| On board access control system | Airborne oxygen generator |
Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.
Machine Parts
Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.
Machine Parts
Name: Bearing
Brand: ERB , CHINAMFG , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.
Machine Parts
Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.
Machine Parts
Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212571109 | Fan cover | 2 | Reinforced nylon 1571 | |
| 2 | 212571106 | Left fan | 1 | Reinforced nylon 1571 | |
| 3 | 212571101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212571301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212571304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212571302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212571501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212571417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212571401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7571525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212571801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212571409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212571403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212571404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212571406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212571107 | Right fan | 1 | Reinforced nylon 1571 | |
| 22 | 212571201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7571520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212571102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 7095712-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 715710-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212571600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212571700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:Can you accept non-standard customization?
A7:We have the ability to develop new products and can customize, develop and research according to your requirements
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Remote Guided Maintenance |
|---|---|
| Warranty: | 2 Years |
| Principle: | Mixed-Flow Compressor |
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
How Do You Troubleshoot Common Problems with Water-Lubrication Systems?
When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:
Step 1: Identify the Problem:
The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.
Step 2: Check Water Supply:
Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.
Step 3: Inspect Water Filters and Strainers:
Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.
Step 4: Verify Water Pressure:
Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.
Step 5: Examine Water-Lubrication Components:
Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.
Step 6: Check for Air in the System:
Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.
Step 7: Inspect Cooling Mechanisms:
Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.
Step 8: Consult Manufacturer Documentation:
If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.
Step 9: Seek Professional Assistance:
If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.
By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
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What is a water lubrication air compressor?
A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:
Working Principle:
In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.
Advantages:
1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.
2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.
3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.
4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.
Applications:
Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
- Food and beverage processing
- Pharmaceutical manufacturing
- Electronics manufacturing
- Spray painting and coating
- Laboratories and research facilities
- Dental offices
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.
editor by CX 2024-05-16
China OEM 22kw 20bar Variable Frequency Oil Free Screw Air Compressor air compressor lowes
Product Description
Product Description
Permanent magnet frequency conversion saves energy and electricily, with high motor power factor, and inteligent frequencyconversion control reduces equipment power consumption.
m For the use of laser cuting auxilary gas, customize oll control accessories to ensure that the oll content at the outlet of the aicompressor is reduced to the minimum and the post-treatment pressure is reduced.
m Closed silent design, thickened steel pipe customized connector, high shock resistance to ensure stabilty without leakagem The direct connection host adopts 6 imported beanings, which have high accuracy, good stabilily, high screw rotation accuracy andmore reliable use.
Detailed Photos
Certifications
Packaging & Shipping
After Sales Service
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2571,sell to South Asia(30.00%),Africa(20.00%),Mid East(20.00%),North America(15.00%),Western Europe(15.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
air compressor,screw air compressor,air dryer,fine filter,laser cutting machine
4. why should you buy from us not from other suppliers?
null
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR;
Accepted Payment Type: T/T,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,German,Arabic,French,Russian,Korean,Italian
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24 Hours Online |
|---|---|
| Warranty: | 2 Years |
| Lubrication Style: | Oil-less |
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
What Are the Safety Considerations When Using Water-Lubricated Compressors?
When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:
- Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
- Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
- Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
- Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
- Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
- Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.
It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.
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Are There Any Potential Water-Related Issues with These Compressors?
Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:
Corrosion:
- Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
- External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.
Water Quality:
- Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
- Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.
Water Treatment and Filtration:
- Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
- Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.
Water Supply and Availability:
- Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
- Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.
It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.
How Is Water Quality Crucial for the Performance of These Compressors?
Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:
- Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
- Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
- Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
- Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
- System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.
To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.
editor by CX 2024-05-16
China Standard Oil-Free Rotary Variable Speed Screw Air Compressor air compressor price
Product Description
Product Description
| Model | LGPM-10HP | LGPM-15HP | LGPM-20HP | LGPM-30HP | LGPM-50HP | LGPM-60HP |
| Motor Power(KW) | 7.5 | 11 | 15 | 22 | 37 | 45 |
| Capacity/Pressure (m3/min/MPa) |
1.2/0.7 | 1.71/0.7 | 2.3/0.7 | 3.8/0.7 | 6.4/0.7 | 8.5/0.7 |
| 1.1/0.8 | 1.65/0.8 | 2.25/0.8 | 3.6/0.8 | 6.2/0.8 | 8.0/0.8 | |
| 0.9/1.0 | 1.32/1.0 | 1.8/1.0 | 3.0/1.0 | 5.6/1.0 | 7.5/1.0 | |
| 0.8/1.2 | 1.1/1.2 | 1.6/1.2 | 2.6/1.2 | 5.0/1.2 | 7.0/1.2 | |
| LubricLGPMing oil(L) | 12 | 16 | 16 | 22 | 26 | 26 |
| Noise db(A) | 60-70±2 | 60-70±2 | 60-70±2 | 60-70±2 | 60-70±2 | 60-70±2 |
| Length(mm) | 780 | 1050 | 1050 | 1300 | 1470 | 1460 |
| Width(mm) | 600 | 700 | 700 | 850 | 1000 | 1000 |
| Height(mm) | 1571 | 1150 | 1150 | 1100 | 1380 | 1380 |
| Weight(Kg) | 215 | 335 | 335 | 465 | 630 | 825 |
| Model | LGPM-75HP | LGPM-100HP | LGPM-125HP | LGPM-150HP | LGPM-175HP | LGPM-200HP |
| Motor Power(KW) | 55 | 75 | 90 | 110 | 132 | 160 |
| Capacity/Pressure (m3/min/MPa) |
10.5/0.7 | 13.2/0.7 | 16.2/0.7 | 21.0/0.7 | 24.6/0.7 | 31.0/0.7 |
| 10.0/0.8 | 13.0/0.8 | 15.8/0.8 | 20.0/0.8 | 23.0/0.8 | 30.0/0.8 | |
| 8.5/1.0 | 10.9/1.0 | 14.0/1.0 | 18.0/1.0 | 21.0/1.0 | 26.0/1.0 | |
| 7.6/1.2 | 9.8/1.2 | 12.8/1.2 | 16.0/1.2 | 18.8/1.2 | 22.0/1.2 | |
| LubricLGPMing oil(L) | 54 | 54 | 72 | 90 | 90 | 90 |
| Noise db(A) | 70-76±2 | 70-76±2 | 70-76±2 | 70-76±2 | 70-76±2 | 70-76±2 |
| Length(mm) | 1900 | 1900 | 1900 | 2571 | 2571 | 2360 |
| Width(mm) | 1250 | 1250 | 1250 | 1590 | 1590 | 1610 |
| Height(mm) | 1600 | 1600 | 1600 | 1810 | 1810 | 1860 |
| Weight(Kg) | 1130 | 1230 | 1325 | 1520 | 1710 | 1850 |
Certifications
Company Information
ZheJiang Compressor Import& Export Co., Ltd. is an Industry and trade integrated import and export trading Co., LTD ,which located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province. With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and renowed in the industry.
We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition . With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .
We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation . Choosing ZheJiang Compressor Import& Export Co., Ltd is to choose quality and service ,choose culture and taste ,choose a permanent partner !
Packaging & Shipping
FAQ
Q1: Are you factory or trade company?
A1: We are factory. Please check Our Company Profile.
Q2: What the exactly address of your factory?
A2: Xihu (West Lake) Dis. Innovation Park, Zaoyuan Town, HangZhou, ZheJiang , China
Q3: Warranty terms of your machine?
A3: 18 months warranty for the machine,technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes.
Q5: How long will you take to arrange production?
A5: Deliver standard goods within 30days, Other customized goods is TBD.
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-less |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
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What Is the Role of Filtration in Water-Lubricated Air Compressors?
Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:
Contaminant Removal:
- Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
- Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.
Protection of Components:
- Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
- Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.
Prevention of System Fouling:
- Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.
Extended Equipment Lifespan:
- Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.
Regular Maintenance and Monitoring:
- Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
- Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.
In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.
Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
- Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
- Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
- Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
- Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
- Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.
editor by CX 2024-05-15
China Hot selling Stainless Steel Gas Storage Tank with Refrigerated Dryer for Oil-Free Air Compressors Used in Chemical Industry portable air compressor
Product Description
| specifications | HK-Q08/08-S1 | ||||||||||||||
| Exhaust volume m ³/ min | 0.8 | ||||||||||||||
| Power(KW) | 7.5 | ||||||||||||||
| pressure (Mpa) |
0.8/1.0 | ||||||||||||||
| External dimensions | 1200*1200*1700 | ||||||||||||||
| host (Pcs) |
2*04 | ||||||||||||||
| noise dB |
60±2 | ||||||||||||||
| weight (KG) |
620 | ||||||||||||||
| outlet size | 1″ | ||||||||||||||
| notes | box-type | ||||||||||||||
More recommended products,click on the image to view
HangZhou CHINAMFG Oil Free Compressor Co., Ltd. was established in 2016. The factory is located in the famous oil free compressor production base in China (HangZhou), providing safe and reliable medical grade 0 oil free vortex air compressors to meet various application industries, including medical gas, pharmaceuticals, food and beverage, cosmetics, electronic industry, chemical industry, laboratory, biological fermentation, environmental protection, and other general industries.
Why choose CHINAMFG air compressor
1.Products have past the German TUV classo, IP67, EMC and salt spray test certification.
2.Oil free, to avoid oil leakage problem completely and oil in the compressed ai.
3.Avoid regularly clean oil discharge and waste oil processing of environmental protection, to achieve zero emissions.
4.Continuous scroll, high efficiency , low energy consumption.
5.Easy maintenance, less time consuming, it only takes 2 hours each year for preventive maintenance.
6.Failure rate is low, without oil emulsification phenomenon, maintenance is convenient and simple.
7.Dynamic and static scroll does not contact during working, low vibration, low noise.
8.Scroll air end has simple structure, less parts, less wearing parts, greatly reduces the possibility replacing parts, with high durability.Robust structure design high quality air supply capa bitity can improve reliability
Machine Parts
| Serial Number | specifications | Exhaust volume m ³/ min | Power(KW) | pressure (Mpa) |
External dimensions | host (Pcs) |
noise dB |
weight (KG) |
outlet size |
notes |
| 1 | HK-D04/08-S1 | 0.4 | 3.7 | 08./1.0 | 730*610*880 | 1*04 | 55±2 | 200 | 3/4ball valve | box-type |
| 2 | HK-D04/08-J3 | 0.4 | 3.7 | 08./1.0 | 1300*840*1480 | 1*04 | 55±2 | 300 | 3/4ball valve | External integrated
200L |
| 3 | HK-D04/08-S2 | 0.4 | 3.7 | 08./1.0 | 1000*700*1500 | 1*4 | 55±2 | 350 | 3/4ball valve | Built in integrated
50L |
| 4 | HK-D06/08-S1 | 0.6 | 5.5 | 08./1.0 | 730*610*880 | 1*06 | 58±2 | 210 | 3/4ball valve | box-type |
| 5 | HK-D06/08-J3 | 0.6 | 5.5 | 08./1.0 | 1300*840*1480 | 1*06 | 58±2 | 310 | 3/4ball valve | External integrated
200L |
| 6 | HK-D06/08-S2 | 0.6 | 5.5 | 08./1.0 | 1000*700*1500 | 1*06 | 58±2 | 360 | 3/4ball valve | Built in integrated
50L |
| 7 | HK-Q08/08-S1 | 0.8 | 7.5 | 08./1.0 | 1170*700*1080 | 2*04 | 60±2 | 380 | 1″ | box-type |
| 8 | HK-Q08/08-J7 | 0.8 | 7.5 | 08./1.0 | 1755*840*1640 | 2*04 | 60±2 | 480 | 1″ | External integrated
200L |
| 9 | HK-Q08/08-J8 | 0.8 | 7.5 | 08./1.0 | 1700*800*1700 | 2*04 | 60±2 | 500 | 1″ | Built in integrated
200L |
| 10 | HK-Z12/08-S1 | 1.2 | 11 | 08./1.0 | 1170*700*1080 | 2*06 | 62±2 | 400 | 1″ | box-type |
| 11 | HK-Z12/08-J7 | 1.2 | 11 | 08./1.0 | 1755*840*1640 | 2*06 | 62±2 | 500 | 1″ | External integrated
200L |
| 12 | HK-Z12/08-J8 | 1.2 | 11 | 08./1.0 | 1700*800*1700 | 2*06 | 62±2 | 550 | 1″ | Built in integrated
200L |
| 13 | HK-Q16/08-S1 | 1.6 | 15 | 08./1.0 | 1100x700x1750 | 4*04 | 65±2 | 500 | 1″ | box-type |
| 14 | HK-Z18/08-S1 | 1.8 | 16.5 | 08./1.0 | 1170*700*1550 | 3*06 | 65±2 | 600 | 1″ | box-type |
| 15 | HK-Z24/08-S1 | 2.4 | 22 | 08./1.0 | 1550*1140*1075 | 4*06 | 68±2 | 800 | 1.5″ | box-type |
| 16 | HK-Z30/08-S1 | 3 | 27.5 | 08./1.0 | 1550*1140*1550 | 5*06 | 70±2 | 1080 | 1.5″ | box-type |
| 17 | HK-Z36/08-S1 | 3.6 | 33 | 08./1.0 | 1550*1140*1550 | 6*06 | 70±2 | 1200 | 1.5″ | box-type |
| 18 | HK-Z42/08-S1 | 4.2 | 38.5 | 08./1.0 | 2150*1450*15800 | 7*06 | 72±2 | 1400 | 2.0″ | box-type |
| 19 | HK-Z48/08-S1 | 4.8 | 44 | 08./1.0 | 2150*1450*1580 | 8*06 | 72±2 | 1500 | 2.0″ | box-type |
| 20 | HK-Z54/08-S1 | 5.4 | 49.5 | 08./1.0 | 2150*1450*1580 | 9*06 | 72±2 | 1650 | 2.0″ | box-type |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Jiabao Industrial Park, HangZhou City, ZheJiang Province, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5:Are you support customization
A5:Yes, supported
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24/7 Service Support |
|---|---|
| Warranty: | Unit 1 Year |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2024-05-15
China manufacturer CHINAMFG UK Brand OEM Logo CHINAMFG 22kw 30kw 37kw Air-Compressors 116psi 145psi 100% Oil Free for Food Bottle Blowing small air compressor
Product Description
Geso UK brand all in 1 screw air compressor
All in 1 screw air compressor of CHINAMFG has low loss, large displacement, high exquisite design and manufacture, reduces the workload of daily maintenance, perfectly replaces the reciprocating air compressor, can realize intelligent remote control, and makes tedious work easily.
Air End
1 CHINAMFG air compressor element selection of 40CrA high-quality alloy steel,with wear-resistant and corrosion-resistant and other high-quality performance.
2 Adopting BAES rotor profile developed by BAE Group,the third generation 5:6 asym metric tooth rotor,balanced force during high-speed operation,rotor tangential speed≤35m/s,rotor clearance between the rotors to maintain 0.003INCH,the same power section compressor element can save energy 10-15%.
3 CNC 5-axis rotor grinding machines are used for the production of CHINAMFG rotors,and the machining of polyhedra and curved surfaces is automated with high precision
Asynchronous Motors
1 Motor stator using die-casting silicon steel plate,diecasting length in the motor of 20%-40%,significantly improve the performance of the motor.
2 Motor windings with F-class insulation 155 ºC,B-class temperature rise assessment, using IP55 or more protection level.
3 Customized imported S-K-F bearings to reduce noise and heat.Ensure product reliability
Screw Compressor control and electrical system
1 RS485 communication mode transmission communication,data can be collected to integrate the user’s central console to monitor.
2 The intelligent controller to calculate the dynamic adjustment of the control accuracy,to achieve accurate control of the torque.
3 Cell phone,computer real-time display of operating parameters,maintenance remind ers,energy management, data analysis,etc.
using Siemens/ABB and other brands of electrical systems.
Product Tag
Industrial All In One Screw Air Compressor
Energy Efficient Rotary Screw Air Compressor
Silent Operation Screw Air Compressor
Portable All In One Screw Air Compressor
Variable Speed Control Screw Air Compressor
Maintenance-Free Screw Air Compressor
Water-Cooled All In One Screw Air Compressor
Related Category
Oil-Injected Screw Air Compressor
Oil-Free Air Compressor
Medium and High Pressure Air Compressor
Product Description
Product Parameters
Certifications
Packaging & Shipping
Company Profile
Geso is a global aerodynamic systems group of companies, wholly owned by BAE CHINAMFG SYSTEMS, headquartered in London, United Kingdom, and a leader in the European gases sector.
BAE Systems, the parent company of CHINAMFG Group, was founded in 1871 and is committed to the research and development and production of industrial gases. In 2002, BAE Systems set up a representative office in China, importing products from the United Kingdom to China and deploying after-sales service offices in China, and in 2018 BAE Systems established a wholly-owned company “ZheJiang Geso systems Industrial PLC and invested 11 million U.S. dollars to build an intelligent manufacturing center; dedicated to research and development, production and market development. Our products include energy-saving screw air compressors, nitrogen/oxygen generators, dry oil-free air compressors, water-lubricated oil-free air compressors, mobile air compressors, process gas compressors, medium and high-pressure screw air compressors, centrifugal air compressors, etc., which are widely utilized in various production and industrial fields, and we have set up the “ZheJiang Geso systems Industrial PLC”, “ZheJiang Geso Equipment Co.,Ltd.”, “ZheJiang Geso Energy Equipment Co.,Ltd.” 3 companies, more than 30 branches and offices throughout the country, more than 200 distributors, for all walks of life to provide high-quality intelligent energy-saving air compressor system solutions.
Geso Group inherits the advanced technology and production management mode of British BAE Systems, combined with the Chinese market demand, in order to ensure the production safety of the user, strictly follow the Group’s product development process, each new product after 40 test items and 3000 hours of durability testing, to protect the quality of the product from the source; CHINAMFG compressor adopts the high quality screw compression element developed by BAE Systems, The material is used in the construction of large ships and nuclear submarines, which ensures the service life of the air compressor. The structure of the air compressor has been developed by the design team of BAE Group headquarters, which ensures the product quality and energy-saving effect. IE5 energy-saving motors, ABB electronic control system, and three-stage frequency conversion energy-saving system are selected to reduce energy consumption and carbon dioxide emissions, which saves costs for customers and realizes small investment and big power. Meanwhile, by optimizing the design and reducing the screw compression element’s speed, our air compressors have excellent silent performance. Independent research and development of intelligent Internet of Things (IoT) technology realizes the automatic and precise supply of air compressor and nitrogen generator equipment with the actual demand amount of the user to meet the automation experience of unattended, remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless docking and evaluation feedback. Convenient interconnected management with air compressors is realized through computers, cell phones and iPads. In addition, the reasonable construction and excellent workmanship of Geso reduces unnecessary maintenance work in normal times, making maintenance more convenient and efficient.
Through years of high-speed development, Geso Group has service outlets in more than 2 hundred cities across the country, 24-hour service hotline response and Internet warranty service. Thirteen direct spare parts warehouses to provide customers with repair services in a more rapid and timely manner.
After-sales service is not only limited to the product itself, but also includes a series of complete systematic services such as compressed air system testing and optimization, intelligent air supply control for air compressors, waste heat recovery, variable frequency piping, piping, cables, and construction turnkey projects. The service engineers not only undergo strict training and assessment, but also equipped with professional testing and maintenance tools to provide customers with quality service experience and escort production.
We are committed to a lifetime free of labor charges to reduce the user’s cost of use and avoid the phenomenon of indiscriminate charges. Based on our service concept to provide customers with free training services, regular testing of the user’s energy efficiency report data and develop energy-saving programs to ensure user satisfaction and energy-saving effect. For 3 consecutive years, we have been selected as 1 of the top 10 brands by third-party organizations such as China Brand Network.
As a global aerodynamic systems group of companies, we carry the mission of innovation, quality and service. Whether it is energy saving and environmental protection, quiet performance or intelligent, always adhere to the praise of the customer experience as the center of the hard workers, Geso, to create a global CHINAMFG brand of fluid machinery, and continue to become a high-end energy-saving products industry leader.
Timeline of Geso history
BAE MARCONI ELETRONIC SYSTEMS was founded in 1871 in London, England. In the same year, we developed and produced the first reciprocating compressor and devoted ourselves to the development and production of industrial gases.
In 1910, the company’s main business expanded to multiple areas: air compressors, nitrogen/oxygen air separation equipment, integrated electronic products, the company’s core product development of single-cylinder reciprocating air compressor technology and mass production.
In 1999, the company was founded as “BAE CHINAMFG SYSTEMS LTD” and developed the first twin-screw air compressor and established the brand “GESO SYSTEMS”.
In 2000, the company developed and produced the first dry-type oil-free screw machine into the market, and it is widely used in the European medical, food and electronic industries.
In 2002, BAE Group set up a representative office in China, products from the United Kingdom after the production of original imported equipment for the Chinese market expansion, and successfully entered the Chinese aerospace and high-precision machining field market.
In 2006, a total of 26 after-sales service operation outlets were built in each provincial capital city in China, fully deploying the after-sales service system to quickly respond to and safeguard users’ experience and production safety.
In 2016, a warehousing and logistics center was established in ZheJiang , China, to ensure the timely supply of complete machines and spare parts for the Chinese market.
In 2018, the British BAE Group registered in China to establish “ZheJiang Geso systems Industrial PLC” and set up a compressor assembly and production plant in ZheJiang , China at the same time, with a registered capital of 11 million U.S. dollars.
In 2571, ZheJiang Geso systems Industrial PLC. invested and established “ZheJiang Geso Equipment Co., Ltd.” and set up a nitrogen/oxygen air separation equipment sales company in HangZhou, and in the same year, set up the second phase of the project of 300 sets of nitrogen/oxygen equipments in ZheJiang factory. The R&D and production of nitrogen/oxygen control equipment was added.
In 2571, we invested in the establishment of “ZheJiang Geso Energy Equipment Co., Ltd.” and registered some of the former offices in provincial capitals as branches to complete the separation of production and sales, and to realize the high efficiency and convenience of national market development and service.
Our Advantages
Core components: the screw compression element adopts the British R & D BAES series screw compression element , the material is used in the United Kingdom in the construction of aircraft carriers, nuclear submarine construction , fine material to ensure that the service life of the air compressor, decades still as new; high-quality S K F bearings life as high as 100,000 (100 thousand) hours; the use of imported ASCO valves and CHINAMFG solenoid valves ABB electrical components, to ensure that the system is safe and stable operation for long periods of time.
Science and technology research and development: the structure of the air compressor is developed by the design team at the headquarters of BAE Group in the UK, so that the quality and energy saving of the air compressor is satisfactory to the users. The R&D personnel of the British headquarters total 220 people, dedicated to energy-saving system research and development funds of 1.5 million U.S. dollars per year, to ensure that the equipment of energy-saving products of superiority; air separation equipment selection of the German CHINAMFG controller and touch screen, flow, purity, pressure and dew point intuitively presented in the touch screen, the process and the action screen vivid image, at a glance, leaving the DCS remote ports, the data can be transmitted to a centralized control room and cell phone terminal. The data can be transmitted to the central control room and mobile phone;
Energy saving and environmental protection: IE5 energy-saving motors, ABB electronic control system, three-level frequency conversion (motor, fan, oil pump) energy-saving system, in the selection of materials and process design, the selection of special stainless steel management connection, the design of which ensures that the internal leakage of air compressor air volume ≤ 0.571m³/min, the use of imported fibers oil and gas separation technology and oil and gas barrel precision design, the reasonable location of the pipeline with the air compressor The internal pressure difference ≤ 0.003MPa, thus reducing energy consumption, reducing carbon dioxide emissions, reducing the use of cost, small investment, big power;
Strong silent performance: through the optimization of air compressor design and air compression element performance enhancement, reduce the air compression element speed, not only to extend the service life of the air compressor, and at the same time significantly reduce the noise generated by the equipment, CHINAMFG polyester fiber polymer material developed from the sound insulation cotton and customized rubber shock absorbers, the silent equipment to bring the protection of the equipment, equipment operators and production personnel to bring the health and safety of the guarantee;
High degree of automation: The company has independently developed intelligent Internet of Things technology combined with air compressor and nitrogen generator equipment, which collects data to the cloud data processor through 2G/4G/NB-loTLoRa/Ethernet, automatically matches the accurate supply of gas with the user’s actual demand, and realizes the automation experience of unmanned, remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless docking, and evaluation feedback. It realizes unattended remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless connection, evaluation and feedback.
Convenient maintenance: reasonable construction, fine workmanship, reduce the usual unnecessary maintenance, cleaning and maintenance is more convenient, in the special design process, so that the efficiency of the maintenance staff to improve, to protect the user to use the timeliness;
One-stop service: complete product range, one-stop service for air system and gas engineering.
Qualification and certification: Geso has obtained ISO14001 environmental management system, ISO45001 health management system and ISO9001 quality management system certification, certificate 0 oil-free certification, CE EU certification, air compressor energy-efficiency certification, 3A integrity system certification and other certificates from authoritative certification organizations, which can fully guarantee the safety of users, and has been highly recognized by the market and users. We are highly recognized by the market and users.
Product Manufacturing and Acceptance Standards
The design, manufacture, installation and acceptance of screw air compressor are all based on the relevant Chinese national standards (GB) and in accordance with the requirements of the following relevant standards, norms and regulations (but not limited to), with full consideration of the impact of local environmental conditions and conditions of use.
| No. | Standard | Item |
| 1 | GB150-1998 | Steel Pressure Vessels |
| 2 | GB151-1998 | Steel Shell and Tube Heat Exchangers |
| 3 | JB/T4709 | Steel Pressure Vessel Welding Regulations |
| 4 | GB/T13278 | Technical conditions for general screw air compressors |
| 5 | GBJ78 | Noise hygiene standards for industrial enterprises |
| 6 | GB3853 | Test Methods for Pneumatic Compressor Performance for General Use |
| 7 | GB4980 | Determination of sound power level of volumetric compressor noise – Engineering method |
| 8 | JB8-82 | Product Labeling |
| 9 | ASME-PTC-9-1970 (American Society of Mechanical Engineers standards) |
Air compressor performance test standards |
| 10 | VDI-2056 (Standard of the Association of German Engineers) | Operating Vibration Test Standards |
| 11 | ISO-2151 (International Organization for Standardization standard) | Operating Noise Test Standards |
| 12 | GBJ29-90 | Compressed air station design specification |
| 13 | GB3323-87 | Radiographic and quality analysis of steel melting welded joints |
| 14 | GB4720 | Electrical Control Equipment Part I Low Voltage Electrical Control Equipment |
| 15 | JB4127 | Mechanical Seal Technical Condition 3 Main Technical Data |
After Sales Service
1 Technical services: regardless of pre-sale, sale, after-sale, as long as the user side demand equipment technical help and consulting, the company will be accurate within 24 hours to provide relevant technical information free of charge.
2 After the successful on-site start-up and commissioning acceptance, our after-sales engineers are responsible for the user’s operators to carry out routine and emergency operation training.
3 Under normal operation, maintenance and repair of the equipment, the whole unit is guaranteed for 1 year, and the air compression element is guaranteed for 5 years. During the warranty period, the non-wearable parts in the unit, damage or failure under normal use, are gratuitous compensation, free of charge replacement.
4 Regardless of the warranty period inside and outside, my company will be on schedule to the factory inspection of gas purity, flow, pressure, voltage, current, screws tightness, etc. are to do a comprehensive test in a timely manner to understand the dynamics of the unit’s operation, such as receiving the notification of the user’s equipment failure, on-call.
5 In normal operation, my company will be monthly, quarterly and regularly arranged for the user to telephone or after-sales engineers to the scene to do the equipment operation visit work, timely understanding of the unit operation dynamics, received the user equipment failure notification, the office to immediately give a telephone reply, within 1 hour to the scene to deal with. Office in the field can not deal with the situation, the ZheJiang head office will be sent directly to the scene within 24 hours to deal with after-sales engineers. In order to ensure the long-term stability of the equipment work.
6 Spare parts service: In case of damage to tubing parts, Geso will solve the problem first, then determine the responsibility, and then talk about the price, and then replace the parts after the problem is solved.
7 Free labor fee, Geso company lifetime free labor fee, reduce the user cost of use, to avoid the phenomenon of indiscriminate charging.
8 Service quality assurance: the company’s after-sales service personnel in the headquarters of the Geso after systematic training and strict examination to obtain technical certificates to ensure that each after-sales service personnel’s ability to deal with technology.
9 Service outlets: the company has after-sales service outlets in most areas of China, to ensure that the user’s problems are solved in a short period of time and there is a storage center in the after-sales service outlets to ensure the timely supply of spare parts.
10 Free training service: Geso company through the site operation training to ensure the correct use of the user operator, Geso company will be adjusted for the user personnel, re-training on-site personnel operation, each training are not charged any fees.
11 Energy-saving services: If you buy our product line, our company will regularly test the user energy efficiency report data, energy-saving data distraction and develop programs, timely energy-saving adjustments to the equipment, to protect the user’s energy savings and cost reductions.
Customer Cases
| No. | Customer‘s company name | Quantities |
| 1 | HangZhou Risen Electromechanical Co.,Ltd. | 5 units |
| 2 | HangZhou Nuoyi Laser Equipment Co.,Ltd. | 3 units |
| 3 | ZHangZhoug Luneng Renewable Resources Co.,Ltd. | 4 units |
| 4 | HangZhou Renliang Medical Machinery Equipment Co.,Ltd. | 2 units |
| 5 | ZheJiang CHINAMFG Limited Liability Company | 6 units |
| 6 | HangZhou CHINAMFG Machinery Co.,Ltd. | 1 unit |
| 7 | HangZhou CHINAMFG Trading Co.,Ltd. | 1 unit |
| 8 | ZheJiang Veneta Clothing Co.,Ltd. | 1 unit |
| 9 | ZheJiang CHINAMFG Intelligent Equipment Co.,Ltd. | 7 units |
| 10 | HangZhou CHINAMFG Construction & Installation Engineering Co.,Ltd. | 6 units |
| 11 | ZheJiang Zhongfa Environmental Protection Co.,Ltd. | 6 units |
| 12 | ZheJiang CSIC Lingang Shipbuilding Equipment Co.,Ltd. | 2 units |
| 13 | ZheJiang Wangxin Soybean Products Equipment Co.,Ltd. | 2 units |
| 14 | ZheJiang Zhi Fu Pharmaceutical Technology Partnership (Limited Partnership) | 2 units |
| 15 | Hongli Shoe Material | 5 units |
| 16 | HangZhou HangZhoun Metal Products Co.,Ltd. | 6 units |
| 17 | ZheJiang CHINAMFG Logistics Machine Co.,Ltd. | 3 units |
| 18 | ZheJiang Qiangxiong Construction Group Co.,Ltd. | 5 units |
| 19 | HangZhou CHINAMFG Logistics Machine Co.,Ltd. | 4 units |
| 20 | Hongzheng Electric Co.,Ltd. | 3 units |
| 21 | HangZhou Hengjun Technology Co.,Ltd. | 3 units |
| 22 | ZheJiang Dajing Biological Engineering Co.,Ltd. | 5 units |
| 23 | HangZhou Yi Ai Electronic Technology Co.,Ltd. | 7 units |
| 24 | ZheJiang Shengwei Bio-technology Co.,Ltd. | 2 units |
| 25 | ZheJiang Jiuding New Material Co.,Ltd. | 4 units |
| 26 | HangZhou Xitu Environmental Protection Technology Co.,Ltd. | 2 units |
| 27 | ZheJiang Taiqing Mechanical & Electrical Co.,Ltd. | 3 units |
| 28 | HangZhou Guitai Pipe Industry Co.,Ltd. | 6 units |
| 30 | HangZhou Przeszler Advanced Molding Technology Co.,Ltd. | 4 units |
| 31 | HangZhou CHINAMFG Thermal Power Co.,Ltd. | 1 unit |
| 32 | HangZhou Tellier Environmental Protection Group Co.,Ltd. | 1 unit |
| 33 | ZheJiang CHINAMFG Electric Power Design & Consulting Co.,Ltd. | 3 units |
| 34 | HangZhou Hongfengde Auto Parts Co.,Ltd. | 2 units |
| 35 | ZheJiang ZHangZhoug Mining Group Company Limited Danying Coal Mine, Gubao Township, Xiwen County | 6 units |
| 36 | ZheJiang Zhongmin Da Zheng Surface Engineering Technology Co.,Ltd. | 4 units |
| 37 | NDT Group YuHangZhou Environmental Protection Equipment Manufacturing Co.,Ltd. | 4 units |
| 38 | ZheJiang Vimet Decoration Material Technology Co.,Ltd. | 3 units |
| 39 | Kangyue Biotechnology Co.,Ltd. | 2 units |
| 40 | HangZhou Kangcai Medical Supplies Co.,Ltd. | 5 units |
| 41 | Dejuxin Energy Saving Technology (HangZhou) Co.,Ltd. | 3 units |
| 42 | HangZhou CHINAMFG Packaging Industry Co.,Ltd. | 2 units |
| 43 | HangZhou Tianlai Environmental Protection Equipment Co.,Ltd. | 6 units |
| 44 | HangZhou Yongzhengxin Hardware Machinery Factory | 3 units |
| 45 | HangZhou Industrial Park Shunhao Machinery Factory | 2 units |
| 46 | HangZhou Chemical Machinery Manufacturing Co.,Ltd. | 2 units |
| 47 | HangZhou Dehai Environmental Protection Technology Development Co.,Ltd. | 3 units |
| 48 | ZheJiang Maosheng Environment Co.,Ltd. | 1 unit |
| 49 | Air Force Engineering University Aviation Engineer Officer School | 1 unit |
| 50 | ZheJiang Tiantuo Equipment Manufacturing Co.,Ltd. | 1 unit |
| 51 | HangZhou Chemical Machinery Manufacturing Co.,Ltd. | 2 units |
| 52 | HangZhou HangZhou Clothing Co.,Ltd. | 2 units |
| 53 | HangZhou CHINAMFG Glass Co.,Ltd. | 2 units |
| 54 | HangZhou City HangZhou Xihu (West Lake) Dis.ent City Development and Management Co.,Ltd. | 2 units |
| 55 | HangZhou Sunshine CHINAMFG Chemical Engineering Co.,Ltd. | 3 units |
| 56 | HangZhou CHINAMFG Electric Appliance Manufacturing Co.,Ltd. | 4 units |
| 57 | HangZhou Xihu (West Lake) Dis. Electric Co.,Ltd. | 3 units |
| 58 | HangZhou Saida Construction Machinery Co.,Ltd. | 2 units |
| 59 | HangZhou Tellier Environmental Protection Co.,Ltd. | 1 unit |
| 60 | ZheJiang Lvjing Environmental Protection Technology Engineering Co.,Ltd. | 1 unit |
| 61 | China Construction Third Bureau Second Construction Engineering Co.,Ltd. | 1 unit |
| 62 | HangZhou Przeszler Advanced Molding Technology Co.,Ltd. | 1 unit |
| 63 | HangZhou Bochuang Environmental Protection Technology Co.,Ltd. | 2 units |
| 64 | HangZhou Hi-Tech Zone Azure Environmental Protection Technology Co.,Ltd. | 1 unit |
| 65 | ZheJiang Renze Technology Co.,Ltd. | 1 unit |
| 66 | Dejuxin Energy Saving Technology (HangZhou) Co.,Ltd. | 1 unit |
| 67 | ZheJiang Haibelian Kaihe Roofing Engineering Co.,Ltd. | 1 unit |
| 68 | ZheJiang Xihu (West Lake) Dis. Technology Co.,Ltd. | 2 units |
| 69 | HangZhou Huagong CHINAMFG Electronics Co.,Ltd. | 1 unit |
| 70 | HangZhou Oriental Environmental Engineering Research Institute Co.,Ltd. | 2 units |
| 71 | HangZhou Hi-Tech Zone Azure Environmental Protection Technology Co.,Ltd. | 2 units |
| 72 | HangZhou Bochuang Environmental Protection Technology Co.,Ltd. | 1 unit |
| 73 | ZheJiang Prime New Energy Technology Co.,Ltd. | 3 units |
| 74 | Daiko International Trading (ZheJiang ) Co.,Ltd. | 1 unit |
| 75 | ZheJiang Qiangxiong Construction Group Co.,Ltd. | 3 units |
| 76 | HangZhou Kelen Commercial Equipment Co.,Ltd. | 2 units |
| 77 | ZheJiang Bigo Electromechanical Equipment Co.,Ltd. | 2 units |
| 78 | ZHangZhoug Qier Electromechanical Technology Co.,Ltd. | 4 units |
| 79 | HangZhou Xihu (West Lake) Dis.deli Biotechnology Co.,Ltd. | 3 units |
| 80 | ZheJiang Normal University | 1 unit |
| 81 | Jumin Biotechnology Co.,Ltd. | 3 units |
| 82 | HangZhou Sanfengqiao Foodstuffs Co.,Ltd. | 3 units |
| 83 | HangZhou Jinji Strong Magnetic Co.,Ltd. | 1 unit |
| 84 | ZheZheJiang di Industrial Co.,Ltd. | 1 unit |
| 85 | Zhongtian Chaolong Technology Co.,Ltd. | 3 units |
| 86 | ZheJiang WHangZhou Pharmaceutical Co.,Ltd. | 1 unit |
| 87 | ZheJiang Hadajiang Liquor Liability Company | 1 unit |
| 88 | Jacoby Environmental Materials Technology (ZheJiang ) Co.,Ltd. | 5 units |
| 89 | HangZhou CHINAMFG Construction & Installation Engineering Co.,Ltd. | 1 unit |
| 90 | ZHangZhoug Province Mechanical and Electrical Design and Research Institute Co.,Ltd. | 1 unit |
| 91 | HangZhou CHangZhou District Hengwei Machinery Trading Co.,Ltd. | 1 unit |
| 92 | ZheJiang Jiao Tong University | 2 units |
| 93 | Chang Xihu (West Lake) Dis. (Individual) | 2 units |
| 94 | HangZhou Xihu (West Lake) Dis.wang Paper Co.,Ltd. | 3 units |
| 95 | HangZhou CHINAMFG Mould Technology Co.,Ltd. | 2 units |
| 96 | HangZhou Institute of Technology | 1 unit |
FAQ
[Q]: Are you a manufacturer or a trade company?
A : We are a factory, and we have our own factory in ZheJiang , we market our own products.
[Q]: What is your lead time?
A :Usually we will spend about 30 working days to make it.
[Q]: What is the shipping port?
A :ZheJiang ,HangZhou or HangZhou
[Q]: How can I get your quotation?
A : We will provide the quotation according to your request as soon as possible.
Before quotation, We would like to know:
1 you are end user or mid-buyer(agent, distributor,Supporting Enterprise or designing institute etc.)
2 if you are end user, what industry are you in?
3 have you bought such equipment before, what brand?
4Direction of use (where the compressor is used, what equipment it supplies)
5 What delivery volume, delivery pressure, whether frequency conversion, whether with after-treatment equipment do you want?
6 Have you ever heard about our brand:GESO
[Q]: What is your Quality assurance system?
A : ZheJiang Geso systems Industrial PLC is a wholly foreign-owned enterprise, and is also the authorized base for the production and assembly of screw compressors by BAE Systems in the UK. The company has passed ISO9001:2015 quality system certification of enterprises, ISO45001:2018 health and safety management system and ISO14001:2015 environmental management system and many other certifications. The company, from the chairman to every employee, has been trained in the world’s advanced quality system in order to obtain the induction certificate. Every year, we need to be reviewed and recognized by the certification body, and strictly in accordance with the certification system for each link in the strict day-to-day management of its products, procurement, inspection, testing, installation and commissioning of the whole machine are strictly in accordance with the ISO9001 program, to ensure that each compressor embodies the factory should be the quality and reliability of the company’s products with a high starting point, high-speed start, with a high reputation and high quality! The company’s products have a high starting point and high speed to start, with high reputation and high quality to win the trust of users from all walks of life. The company’s products to implement the 3 bags, 3 bags for 1 year. The company shall bear the replacement cost of parts, repair cost and transportation and miscellaneous cost of equipment round trip (except perishable parts such as 3 filters, lubricating oil and external auto-drainer) during the warranty period of the supplied equipments. If the rework or equipment damage is caused by our company’s drawings, data, technical documents errors or technical service personnel on-site guidance, our company is immediately responsible for free repair or replacement.
[Q]: What does your brand “GESO” mean?
A : Gas: Description of Geso products characterized as equipment for applications in the field of all types of gas processes.
Efficient: Design, innovation and development of a full range of products for the purpose of energy saving.
Stability: to ensure the user’s production safety and stability as a prerequisite requirement
OPTIMUM : to build a world-renowned brand of fluid machinery, and continue to become the industry leader in high-end energy-saving products.
Systems : the business philosophy centered on the praise of service customer experience. CHINAMFG provides compressors, after-treatment, pressure vessels, installation piping, intelligent cloud, air separation equipment and other series of products, providing users with one-stop product services; from pre-sales program design, installation of equipment during the sale, after-sales maintenance to create a full-system operation and service team.
Air Compressor Frequently Asked Questions
The following items are some of the most frequently asked air compressor questions and answers, courtesy of CHINAMFG systems.
How Does an Air Compressor Work?
An air compressor works by using electric power to create pressurized air that can then be released and converted to usable power for use in a number of applications, depending on your specific needs. It performs this by compressing air within a chamber by means of a piston, rotary vane or screw or scroll element and then releasing this pressurized air into your downstream receivers and distribution piping system.
How Do You Use an Air Compressor?
Follow these simple steps to use your air compressor safely and efficiently:
1. Check the oil level: For oil-filled compressors, check that the oil level reaches about ⅔ of the way up the dipstick.
2. Prepare the compressor: Attach hoses, plug into a grounded outlet, check the drain valve and flip the power switch.
3. Adjust the pressure regulator: Set the pressure to match the level your air tool requires.
4. Operate your device: The tank will refill as you use your tool.
5. Complete proper cleanup: Turn off the compressor to drain the pressure and open the air tank drain valve to clear out condensation.
What Does an Air Compressor Do?
Air compressors provide compressed air for applications such as filling gas cylinders with high-pressure clean air, providing pressurized clean air for operating pneumatic CHINAMFG systems or tools, filling tires and a wide variety of other applications across industries like automotive, medical, food and beverage, petroleum, pharmaceutical and more.
What Do You Use an Air Compressor For?
Air compressors can be used for many personal and professional applications. A few at-home uses include:
· Blowing up balloons
· Pumping up tires for bikes and vehicles
· Inflating pool accessories and air mattresses
· Refilling deflated sports equipment
· Pressure washing
· Powering tools for sanding, polishing and other types of crafting
· Painting with an airbrush or sprayer
Many businesses rely on air compressors to accomplish work safely and efficiently. Some industries that use compressors include:
· Agriculture
· Manufacturing
· Automobiles
· Pharmaceutical
· Food and beverage
· Dental and medical
· Construction
How Much Is an Air Compressor?
Air compressors can cost anywhere from $125 to $2,000. The price of an air compressor depends on many factors, including:
· PSI and CFM: Pounds per square inch (PSI) measures how much force an air compressor has, while cubic feet per minute (CFM) measures the flow.
· Duty cycle: This percentage indicates how long the compressor can provide air during a cycle.
· Life span: Compressors can last between 15,000 to 60,000 hours, depending on their use and size.
The type of compressor you need and how much you will pay for it will depend on your industry or personal needs.
How Often Do I Need to Change the Oil in My Air Compressor?
If you have a lubricated reciprocating, rotary screw or rotary vane air compressor, you’ll need to change the oil from time to time to keep it working properly. The recommended schedule is generally 3 months, subject to the manufacturer’s recommendation. For a rotary screw compressor, you’ll want to change the oil every 4,000 to 8,000 hours depending on the type of oil employed.
Do Air Compressors Run Out of Air?
If you run a regular duty cycle with an appropriate load, you will always have the air you need. As you use your tool, the pressure switch will detect the drop in pressure and start the compressor. Once the tank has refilled to the preselected pressure point, the compressor will shut off. The pressure switch will manage this function throughout the time you’re using an air tool.
If you attach a tool with an air requirement that is too great for the tank, you run the risk of emptying your air tank and having to wait for the compressor to refill it to a usable level. Always check your air compressor’s capabilities and your tool’s required pressure before connecting them.
Do I Need an Air Dryer in Addition to My Air Compressor?
It’s often a good value for you to add an air dryer to your air compressor system, as your air compressor can put a great deal of water into the compressed air system. Your air dryer could potentially remove gallons of water each day.
How Do I Control Contaminants in My Compressed Air System?
It’s important to have an effective air filtration system to keep your compressed air clean. CHINAMFG systems can provide you with all the air filters you need to help keep your compressed air clean.
How Often Do I Need to Replace My Air Intake Filter?
Air compressors with air intake filters need to be cleaned weekly. If your filter has built up so much debris that you can’t get it completely clean, or the filter is torn, you should replace it right away.
How Do I Control the Dew Point of My Compressed Air System?
If you’re worried about hitting the dew point, a quality air dryer should be the solution.
What Is the Correct Voltage for My Air Compressor?
Usually, 110 volts is sufficient for a small compressor. Larger compressors may take as much as 460 volts.
How Do I Drain the Water From My Tank?
You can drain your tank water manually or purchase an automatic drain valve to remove the water automatically. If water is becoming a big problem, consider investing in a more appropriately-sized air dryer.
What Is the Right Type of Hose for My Air Compressor?
It depends on the air compressor, but typically, they take a 1/4″ or 3/8″ hose. Your Geso systems professional can help you match the right hose to your compressor.
Do I Need a Reciprocating Compressor or a Rotary Screw Compressor?
For most applications, a reciprocating compressor is sufficient. If you need a compressor that runs continuously day and night, you need a rotary screw compressor.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Screw |
| Samples: |
US$ 5500/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
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How Are Water-Lubricated Air Compressors Used in Automotive Applications?
Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:
Tire Inflation:
- Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
- Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.
Painting and Finishing:
- Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
- Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.
Brake and Suspension Systems:
- Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
- Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.
Diagnostic and Testing Equipment:
- Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
- Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.
Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.
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Are Water Lubrication Air Compressors More Environmentally Friendly?
Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:
- Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
- Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
- Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
- Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
- Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.
Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.
editor by CX 2024-05-15
China factory 1100W*2 60L Double Piston Silent Air Compressor Motor, Oil Free Air Compressor arb air compressor
Product Description
Basic Info.
| Oilless Air Compressor Sample Specification | ||||||||||
| MODEL | POWER | SPEED | MAX FLOW | VOLTAGE | TANK | MAX PRESSURE | ||||
| Model | Kw | Hp | r/min | L/min | cfm | V/HZ | L | MM | Bar | Psi |
| SG-550W-Y30L | 0.5KW/0.75HP | 1450 rpm | 110 | 3.9 | 220V/50HZ | 30L | 400 | 8 | 116 | |
| SG-750W-Y30L | 0.75KW/1HP | 1450 rpm | 165 | 5.9 | 220V/50HZ | 30L | 400 | 8 | 116 | |
| SG-550W-Y40L | 0.5KW/0.75HP | 1450 rpm | 110 | 3.9 | 220V/50HZ | 40L | 400*120*3 | 8 | 116 | |
| SG-750W-Y50L | 0.75KW/1HP | 1450 rpm | 165 | 5.9 | 220V/50HZ | 50L | 400*150*3 | 8 | 116 | |
| SG-1100W-Y60L | 1.1KW/1.5HP | 1450 rpm | 200 | 7.1 | 220V/50HZ 380V/50HZ | 60L | 400*280*3 | 8 | 116 | |
| SG-1500W-Y60L | 1.5KW/2HP | 1450 rpm | 235 | 8.4 | 220V/50HZ 380V/50HZ | 60L | 400*180*3 | 8 | 116 | |
| SG-550W-9L | 0.5KW/0.75HP | 1450 rpm | 110 | 3.9 | 220V/50HZ | 9L | 160*380*1.8 | 8 | 116 | |
| SG-550W-24L | 0.5KW/0.75HP | 1450 rpm | 110 | 3.9 | 220V/50HZ | 24L | 240*410*1.8 | 8 | 116 | |
| SG-750W-30L | 0.75KW/1HP | 1450 rpm | 165 | 5.9 | 220V/50HZ | 30L | 240*460*1.8 | 8 | 116 | |
| SG-1100W-40L | 1.1KW/1.5HP | 1450 rpm | 200 | 7.1 | 220V/50HZ 380V/50HZ | 40L | 280*500*2 | 8 | 116 | |
| SG-1500W-50L | 1.5KW/2HP | 1450 rpm | 235 | 8.4 | 220V/50HZ 380V/50HZ | 50L | 300*500*2.3 | 8 | 116 | |
| SG-550W*2-50L | 0.55KW*2/1.5HP | 1450 rpm | 220 | 7.9 | 220V/50HZ | 50L | 300*500*2.3 | 8 | 116 | |
| SG-750W*2-50L | 0.75KW*2/2HP | 1450 rpm | 320 | 11.4 | 220V/50HZ | 50L | 300*500*2.3 | 8 | 116 | |
| SG-1100W*2-60L | 1.1KW*2/3HP | 1450 rpm | 400 | 14.3 | 220V/50HZ | 60L | 300*560*2.3 | 8 | 116 | |
| SG-1500W*2-60L | 1.5KW*2/4HP | 1450 rpm | 470 | 16.8 | 220V/50HZ | 60L | 300*560*2.3 | 8 | 116 | |
| SG-900W-6L | 900W/1.3HP | 2850 rpm | 110 | 3.9 | 220V/50HZ | 6L | 160*310*1.8 | 8 | 116 | |
| SG-900W-9L | 900W/1.3HP | 2850 rpm | 110 | 3.9 | 220V/50HZ | 9L | 160*380*1.8 | 8 | 116 | |
| SG-1350W-24L | 1.35KW/1.8HP | 2850 rpm | 150 | 5.4 | 220V/50HZ | 24L | 240*410*1.8 | 8 | 116 | |
| SG-1800W-24L | 1.8KW/2.4HP | 2850 rpm | 200 | 7.1 | 220V/50HZ | 24L | 240*410*1.8 | 8 | 116 | |
| SG-1350W-30L | 1.35KW/1.8HP | 2850 rpm | 150 | 5.4 | 220V/50HZ | 30L | 240*460*1.8 | 8 | 116 | |
| SG-1800W-30L | 1.8KW/2.4HP | 2850 rpm | 200 | 7.1 | 220V/50HZ | 30L | 240*460*1.8 | 8 | 116 | |
| SG-1350W*2-50L | 1.35KW*2/ 3.6HP | 2850 rpm | 300 | 10.7 | 220V/50HZ | 50L | 280*500*2 | 8 | 116 | |
| SG-1800W*2-50L | 1.8KW*2/ 4.8HP | 2850 rpm | 400 | 14.3 | 220V/50HZ | 50L | 280*500*2 | 8 | 116 | |
Product Featured.
Electric direct driven oil-free air compressors
1. Four-cylinder compression, large gas capacity
2. Environmental protection, no oil, no maintenance
3. Large silencer & filter device, low noise
4. Large fan heat dissipation, prevent burning machine
5. High brand capacitor, safety guarantee
6. Accurate original pressure gauge, more stable
7. Low voltage start, effectively protect the starting original
8. Double tube intake, faster air
9. National top-level energy efficiency, energy saving more power saving
10. High quality copper motor, high speed, stable operation
Company Info.
Shengang, an expert in high-end machinery and equipment manufacturing, is located in HangZhou, ZHangZhoug. It is a large-scale manufacturing enterprise with a modern factory building of 50,000 square meters, a product research and development center and an international management system.
We focus on the R&D and manufacturing of various types of motors, air compressors and cleaning equipment. After more than 30 years of brand accumulation, Kamioka products have won a number of utility model patents and invention patents. The products sell well all over the world and are well received by the majority of supporting manufacturers. trust and support.
The company adheres to the purpose of “pursuing perfect quality and meeting customer needs”. The best products, the strictest quality control, the most reasonable prices and the most honest services are Kamiokande’s commitment to you. We sincerely welcome all Chinese and foreign partners to cooperate and work together for a CHINAMFG situation and move towards a better future!
Frequency Asked Question:
1.Are you the manufacturer or trading company?
We are the manufacturer.
2.Where is your factory?
It is located in HangZhou City,ZHangZhoug Province,China.
3.What’s the terms of trade?
FOB,CFR,CIF or EXW are all acceptable.
4.What’s the terms of payment?
T/T,L/C at sight or cash.
5.What’s the lead time?
About 30 days after receiving the deposit on our bank account.
6.Do you accept sample order?
Yes,we accept.
7.What about the cost of sample?
You have to pay the freight charge.But the cost of product could be refundable,if you will purchase 1×40’HQ container in the future.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 182/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?
Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:
Moisture Content:
- Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
- Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.
Contamination:
- Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
- Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.
Preventive Measures:
- Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
- Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
- Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.
By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.
Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
Can Water-Lubricated Air Compressors Be Used in Medical Applications?
Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:
- Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
- Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
- Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
- Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
- Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
- Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.
While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.
editor by CX 2024-05-15