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China Standard Factory Supply High Quality Screw Air Compressors Industrial Variable Speed Pm VSD Screw Air Compressor Price 0.7/0.8/1.0/1.3/1.5/1.6 Pressure 230/380/415V 3pH air compressor repair near me

Product Description

Product Description

Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor. 
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

 Screw Air Compressor Main Configuration
Item Parts Brand
Air end BAOSI/GU(Germany origin)
Intake Valve Red star(Chian)
Solenoid Valve CEME (Italy)
Temperature sensor Red star (China)
Pressure sensor Huba original (from Switzerland)
Motor Jiangtian Motor( China)
Coupling Germany KTR
Thermostat Valve Italy VMC
PLC Schneider Electric (France)
10  Minimal Pressure Valve Red star(Chian)
11  Air filter element Germany MANN
12  Oil filter element Germany MANN
13  Oil separator element Germany MANN
14  Bearing Sweden SKF

Product Parameters

Model Air Flow (m³/min) Motor Power Noise Outlet Diameter Dimension Weight
7bar 8bar 10bar 13bar kw dB inch W*D*H  (mm) kg
YP-10A 1.1  1.0  0.85  0.7  7.5 65 G1” 960*680*960 280
YP-15A 1.8  1.65  1.5  1.3  11 65 G1” 1050*830*1240 380
YP-20A 2.4  2.2  2.1  1.8  15 68 G1” 1050*830*1240 380
YP-25A 3.1  3.0  2.7  2.3  18.5 68 G1” 1200*830*1290 480
YP-30A 3.8  3.6  3.2  2.5  22 68 G1” 1200*830*1290 480
YP-40A 5.3  5.0  4.3  3.6  30 69 G11/2” 1300*1000*1540 710
YP-50A 6.6  6.2  5.7  4.6  37 69 G11/2” 1300*1000*1540 710
YP-60A 8.0  7.7  6.9  6.0  45 70 G11/2” 1500*1160*1700 990
YP-75A 10.5  9.8  8.7  7.3  55 70 G11/2” 1500*1160*1700 990
YP-100A 13.6  13.0  11.3  10.1  75 72 G2” 1700*1180*1800 1300
YP-125A 16.2  15.4  13.2  11.2  90 72 DN50 1850*1200*1900 1400
YP-150A 20.8  19.5  16.5  13.7  110 73 DN65 2250*1260*2055 1560

Detailed Photos

QC Management

Factory Quality Control Process
1.Installation inspection of the whole screw air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates; 
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the screw air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.screw Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.

Manufacturing center

Certifications

OUR TEAM

Air compressor use case

Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.

F.A.Q

Q1. Why do customers choose us?
Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 18 years since 2001. Our German Standard production line helps us get the affirmation from our agents as well as end-user clients.

Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be accepted.

Q3. What’s your delivery time?
Generally 7-10 days, if urgent order, we can arrange, too.

Q4. How long is your air compressor warranty?
2 year for the whole machine and 5years for screw air end, except consumable spare parts.

 Q5. How long could your air compressor be used for? 
At least 10 years.

Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and etc.

Q7. How about your customer service?
24 hours on-line service for all our clients.

Q8. How about your after-sales service?
1. Providing customers with installation online instructions.
2. Well-trained engineers available to overseas service.
3. PlHangZhou for oversea after-sales supporting company.

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After-sales Service: 5 Years for The Air End, and 2 Years for The Whole
Warranty: 2 Years
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

How are air compressors utilized in the aerospace industry?

Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:

1. Aircraft Systems:

Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.

2. Ground Support Equipment:

Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.

3. Component Testing:

Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.

4. Airborne Systems:

In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.

5. Environmental Control Systems:

Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.

6. Engine Testing:

In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.

7. Oxygen Systems:

In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.

It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.

air compressor

Can air compressors be integrated into automated systems?

Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

Pneumatic Automation:

Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

Control and Regulation:

In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

Sequential Operations:

Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

Energy Efficiency:

Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

Monitoring and Diagnostics:

Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China Standard Factory Supply High Quality Screw Air Compressors Industrial Variable Speed Pm VSD Screw Air Compressor Price 0.7/0.8/1.0/1.3/1.5/1.6 Pressure 230/380/415V 3pH   air compressor repair near meChina Standard Factory Supply High Quality Screw Air Compressors Industrial Variable Speed Pm VSD Screw Air Compressor Price 0.7/0.8/1.0/1.3/1.5/1.6 Pressure 230/380/415V 3pH   air compressor repair near me
editor by CX 2024-01-31

China manufacturer Low Noise Water Injection Oil-Free CHINAMFG Pm VSD Rotary Screw Type Air Compressor for Automotive Shop with Good quality

Product Description

2~40bar DIRECT-DRIVE  WATER-INJECTED OIL-FREE  SCREW AIR COMPRESSOR (PM VSD)
 

1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved. 
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.

2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.

3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.

4. No Gearbox  No need for associated oil lubrication.

5. Simple structure 
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong, 
while balance bearing loads extend the compression element service life for low-cost operation. 

 

Product Parameters

 

Product Description

 

Company Profile

 

 

Hot Sale Products

 

 

 

            2~10bar Oil-injected                        7~16bar All-in-1                       Small Single-phase
       Screw Air Compressor                   Screw Air Compressor                 Screw Air Compressor  

 

          2~40bar 100% Oil-free                   8~12bar 100% Oil-free                Diesel Engine Portable
       Screw Air Compressor                   Scroll Air Compressor                 Screw Air Compressor  

 

 

Main Product

 

What we can supply:

* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts

 

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After-sales Service: 24*7 Online Services and Video Guide
Warranty: 1 Year for The Whole Machine & 2 Years for Air End
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Installation Type: Stationary Type
Customization:
Available

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air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

  • Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
  • Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

  • Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
  • Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
  • Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
  • Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

  • Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
  • Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
  • Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

  • Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
  • Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
  • System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

  1. Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
  2. Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
  3. Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
  4. Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
  5. Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
  6. Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
  7. Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

China manufacturer Low Noise Water Injection Oil-Free CHINAMFG Pm VSD Rotary Screw Type Air Compressor for Automotive Shop   with Good qualityChina manufacturer Low Noise Water Injection Oil-Free CHINAMFG Pm VSD Rotary Screw Type Air Compressor for Automotive Shop   with Good quality
editor by CX 2024-01-22

China Professional “Great” 185kw/252HP Water Cooling Oil-Free VSD Double Screw Air Compressor with Pm Motor and Frequency Inverter, 0.75~1.05MPa with Best Sales

Product Description

The GREAT Oil-Free Double Screw Air Compressor there are different models to choose from: the motor power from 55kw to 355Kw, the working pressure from 0.75Mpa to 1.05Mpa, the flow capacity from 8.0m³/min to 58.4m³/min. The TKFBP Series is Variable Frequency Driven, The TKFYC Series is Permanent Magnetic Variable Frequency Driven. We can also customize according to your needs. This type of air compressor is suitable for the industry which need very high-quality compressed air.

A. The Picture for Oil-Free VSD Screw Air Compressor:

B. Products Introductions & Advantages for Oil-Free VSD Screw Air Compressor:

Oil-free compressed air is applied to all walks of life which have a serious impact on the final product and production process, such as aerospace, spraying, food and beverage, pharmaceutical, petrochemical, semiconductor and electronic products, medical, automotive spray, textile, etc. In these harsh applications, even small amounts of oil can cause bad products to appear and even stop production. Over the past 10 years, the GREAT compressor has been exploring the development of oil-free compressed air technology, and has introduced a number of oil-free air compressors to provide 1, China

Q3: How about the warranty terms of your machine?
A3: One year for the whole machine and 2 years for screw air end, and technical support according to your needs.
 
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
 
Q5: What about product package?
A5: We will pack the products strictly with standard wooden carton.
 
Q6: Can you customized the voltage of products?
A6: Yes, the voltage can be customized according to your requirement.

Q7: How long will you take to arrange production?
A7: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 15-20 days.
 
Q8: Which payment term can you accept?
A8: T/T or L/C.
 
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

Q10: Can you use our brand?
A10: Yes, with professional design team, the OEM orders are highly welcome.

After-sales Service: Technical Support on Site
Warranty: 12~24 Month
Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

  • Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
  • Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

  • Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
  • Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

  • Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
  • Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

  • Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
  • Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.


editor by CX 2023-12-13

China OEM 280kw/380HP Oil-Free Static VSD Screw Air Compressor with Pm Motor and Intelligent PLC with Great quality

Product Description

The GREAT Oil-Free Double Screw Air Compressor there are different models to choose from: the motor power from 55kw to 355Kw, the working pressure from 0.75Mpa to 1.05Mpa, the flow capacity from 8.0m³/min to 58.4m³/min. The TKFBP Series is Variable Frequency Driven, The TKFYC Series is Permanent Magnetic Variable Frequency Driven. We can also customize according to your needs. This type of air compressor is suitable for the industry which need very high-quality compressed air.

A. The Picture for Oil-Free VSD Screw Air Compressor:

B. Products Introductions & Advantages for Oil-Free VSD Screw Air Compressor:

Oil-free compressed air is applied to all walks of life which have a serious impact on the final product and production process, such as aerospace, spraying, food and beverage, pharmaceutical, petrochemical, semiconductor and electronic products, medical, automotive spray, textile, etc. In these harsh applications, even small amounts of oil can cause bad products to appear and even stop production. Over the past 10 years, the GREAT compressor has been exploring the development of oil-free compressed air technology, and has introduced a number of oil-free air compressors to provide 1, China

Q3: How about the warranty terms of your machine?
A3: One year for the whole machine and 2 years for screw air end, and technical support according to your needs.
 
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
 
Q5: What about product package?
A5: We will pack the products strictly with standard wooden carton.
 
Q6: Can you customized the voltage of products?
A6: Yes, the voltage can be customized according to your requirement.

Q7: How long will you take to arrange production?
A7: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 15-20 days.
 
Q8: Which payment term can you accept?
A8: T/T or L/C.
 
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

Q10: Can you use our brand?
A10: Yes, with professional design team, the OEM orders are highly welcome.

After-sales Service: Technical Support on Site/Online Support
Warranty: One Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

Are There Any Downsides to Using Water-Lubricated Air Compressors?

While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:

  1. Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
  2. Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
  3. Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
  4. Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
  5. Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.

China OEM 280kw/380HP Oil-Free Static VSD Screw Air Compressor with Pm Motor and Intelligent PLC   with Great qualityChina OEM 280kw/380HP Oil-Free Static VSD Screw Air Compressor with Pm Motor and Intelligent PLC   with Great quality
editor by CX 2023-12-12

China best Energy Saving   185 Kw 250 HP Direct Drive 7 Bar 8 Bar 10 Bar Water-Lubricated Oil-Free Rotary Single Screw Type Pm VSD Air Compressor mini air compressor

Product Description

2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)
 

1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved. 
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.

2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.

3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.

4. No Gearbox No need for associated oil lubrication.

5. Simple structure 
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong, 
while balance bearing loads extend the compression element service life for low-cost operation. 

 

Product Parameters

 

Product Description

 

Company Profile

 

 

Hot Sale Products

 

 

 

           2~10bar Oil-injected                        7~16bar All-in-1                       Small Single-phase
       Screw Air Compressor                   Screw Air Compressor                 Screw Air Compressor  

 

         2~40bar 100% Oil-free                   8~12bar 100% Oil-free                Diesel Engine Portable
       Screw Air Compressor                   Scroll Air Compressor                 Screw Air Compressor  

 

 

Main Product

 

What we can supply:

* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts

 

After-sales Service: 24*7 Online Services and Video Guide
Warranty: 1 Year for The Whole Machine & 2 Years for Air End
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Installation Type: Stationary Type
Customization:
Available

|

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

  1. Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
  2. Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
  3. Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
  4. Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
  5. Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
  6. Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
  7. Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

China best Energy Saving   185 Kw 250 HP Direct Drive 7 Bar 8 Bar 10 Bar Water-Lubricated Oil-Free Rotary Single Screw Type Pm VSD Air Compressor   mini air compressorChina best Energy Saving   185 Kw 250 HP Direct Drive 7 Bar 8 Bar 10 Bar Water-Lubricated Oil-Free Rotary Single Screw Type Pm VSD Air Compressor   mini air compressor
editor by CX 2023-12-06

China wholesaler 30kw 37kw 55kw 75kw 90kw Industrial Electric Pm VSD CHINAMFG 40HP 50HP 75HP 100HP 125HP Screw Air Compressor Compresor De Aire with Hot selling

Product Description

30kw 37kw 55kw 75kw 90kw Industrial Electric Pm VSD CHINAMFG 40hp 50HP 75hp 100hp 125hp Screw Air Compressor Compresor De Aire
Promises Every Machine Will Run Well More Than 15 Years 

Saving energy is making money !!!
Hengchaowin rotary screw air compressor used germany technology screw(air end ) ,
The same intake valve designed by CHINAMFG Rand,
high Efficient IP54 rated motor,And quoted the high-efficiency inverter fromDenmark.
The air compressor can maintain a stable motor efficiency at any speed,
so it is more energy-saving and power-saving.
 

Product Description

 

Screw group

5: 6 Gear rotor

Compression method

Continuous, single stage

Compressed air outlet pressure

0.65-1.0MPa

Compressed air outlet temperature

Air-cooled

Compressed air outlet temperature

10ºC~15ºC higher than the ambient temperature

Volume of Lubricating Oil

About 16.5liters

Motor speed

N=-1200-3600r/min

Rated power

90 kw

Air capacity

V=16.0-12.8 m3/min

Weight

1400 kg

Fuel consumption

Exhaust oil content is less than 3PPM

Noise level

78dB(A)

Detailed Photos

Advantage:
1.It adopts the design of large rotor and low speed, and contains 2 independent rotors, which has high efficiency and low noise,The design service life is 30 years.
2. The high-frequency flexible inverter can effectively reduce the magnetic field interference generated by the inverter, and the special heat dissipation design can prevent high temperature shutdown in summer.
3.Colorful touch system, intelligent operation, remote monitoring integrated system, convenient and worry-free.
4.Our machines have reliable quality and warranty is 2 years of the whole machine,5 years of the screw.
5. We have our professinal after sales technician team to instruct you installation and maintenance.

Hot products
1. direct drive rotary screw air compressor
2. energy saving vsd screw air compressor
3. air compressor with air tank and air dryer.
 

 

Product Parameters

Power : 7.5kw -513kw 
working pressure : 7bar 8bar 10bar 13bar 16bar
voltage : 220v/380v/415v/480v
color : gery/blue/white

HWV-55A HWV-75A HWV-90A HWV-110A HWV-132A HWV-160A HWV-185A
10 9.6 8 7.6 13 12.6 11 10.5 16 15 13 12.5 21 19.8 17 16.4 24.5 23.2 20 19.4 28.7 27.6 23.5 22.8 32 30.4 27.4 26.8
353.1 338.976 282.48 268.356 459.03 444.906 388.41 370.755 564.96 529.65 459.03 441.375 741.51 699.138 600.27 579.084 865.095 819.192 706.2 685.014 1013.397 974.556 829.785 805.068 1129.92 1073.424 967.494 946.308
7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5
102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174
55kw/
75hp
75kw/
100hp
90kw/
120hp
110kw/
150hp
132kw/
175hp
160kw/
210hp
185kw/
250hp
78±2 78±2 83±2 85±2 85±2 85±2 88±2
 RP2  RP2  RP2  RP2, 1/2  RP2, 1/2  RP2, 1/2  RP2, 1/2
AC 380v/415v/220v/480v   or   50hz/60hz  accpet Customized voltage
Variable frequency soft star
55 65 72 90 90 110 110
1800 1800 2000 2300 2500 2500 3150
1250 1250 1250 1470 1470 1470 1980
1670 1670 1670 1840 1840 1840 2150
1480 1680 1860 2600 2900 3200 3500

Why Choose Us
HangZhou CHINAMFG Technology Co., Ltd., founded in 1985, in ZheJiang ,China, It is a professional air compressor manufacturer with 30 years of experience in R&D, manufacturing, marketing and service.

After the technical system reform in 2000, the company introduced German advanced CHINAMFG technology, adhering to the German advanced industrial design concept, rigorous manufacturing technology and comprehensive management. We strictly implement ISO9001 international quality system certification and EU CE standard production machines. The performance and quality of our products have been widely recognized and praised by the market, occupying 30% of China’s market share.
Starting to enter overseas markets in 2571, it currently has agents and after-sales teams in North America, Western Europe, South Africa, East Africa and other regions.
 

Company Profile

Brief introduction of factory:

1. We have been engaged in R D department, production and sales of air compressors for 30 years;  
2. Our air compressor products through CE,SGS,ISO certification, with more than 20 invention patents;  
3. Our products are exported to 132 countries and regions around the world;  
4. Our air compressor provides a 5-year warranty.  
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available

 

Customer feedback

Providing high-quality machines is our standard, and satisfying every customer is our pursuit. Over the years, we have won unanimous praise from overseas users for our integrity and high-quality product quality.

 

Packaging
The air compressor is guaranteed for 1 year and 5 years for the screw(air end) . Warranty time is calculated from machine leave the factory.

After Sales Service

1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.

FAQ

 

Q1: What is your product name?
A:Industrial Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor Machine 22kw 30hp

Q2: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in HENGCHAOWINO air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang Province and all distributors’depots;
5. All kinds of technical documents in different languages.

Q3: Can you use our brand?
A: Yes, OEM is available.

 

After-sales Service: Support Online and Local Service
Warranty: 18m
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Structure Type: Closed Type
Customization:
Available

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air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

How is air pressure measured in air compressors?

Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:

1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.

2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.

To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.

It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.

When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.

Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.

China wholesaler 30kw 37kw 55kw 75kw 90kw Industrial Electric Pm VSD CHINAMFG 40HP 50HP 75HP 100HP 125HP Screw Air Compressor Compresor De Aire   with Hot sellingChina wholesaler 30kw 37kw 55kw 75kw 90kw Industrial Electric Pm VSD CHINAMFG 40HP 50HP 75HP 100HP 125HP Screw Air Compressor Compresor De Aire   with Hot selling
editor by CX 2023-11-11

China wholesaler 22kw Industrial Frequency Conversion Air Compressor Direct Drive VSD Permanent Magnet Twin Screw Air Compressor air compressor repair near me

Product Description

REDUCE ENERGY CONSUMPTION

Under different conditions,the demand for gas will float.Through a large number of research and calculation of marketdemandCha nun confirmed it.Only about 10% of applications require stable air supplyTherefore,frequency conversioncompressor can play a greater role in energy saving.
Energy cost often accounts for 70% of the life cycle cost of a compressor. The production of compressed air may account for 40% of all electricity costs in the plant.In almost every factory,the gas consumption will vary with different time periods,with its high and low CHINAMFG periods. permanent magnet variable frequency screw air compressor can supply glass completely according to the requirements of gas consumption,which can not only save a lot of energy, but also protect theenvironment for future generations.
INTERIOR STRUCTURE

CUSTOM OIL
COOLED MOTOR
First-stage energy-efficient motor,Low Noise,IP65 protection grade

 

AUTOMOTIVE GRADE
PERMANENT MAGNET MOTOR
IE4 high efficiency permanent magnet motor.
AUTOMOTIVE PERMANENT MAGNET MOTOR ForN38UH high grade permanent magnet, IP67 protection grade, and fully enclosed structure uniquevacuum epoxy dipping paint,effectively guaranteeing the stable operation of unit.

 

CHANUN
CUSTOM CONVERTER
Permanent magnet variable-frequency conversion technology, wide voltage. energy-saving ,with a small impact on the power grid.

 

7 INCH TOUCH SCREEN

Large touch screen.all-round protection monitoring with functions of motor start/stopcontrol, operation control:reversal protection of air compressor: and multi-point temperature detection and control protection.

 

HIGH MOBILITY (OPTIONAL)

Easy and flexible to rotate. so that the air compressor is able to move conveniently andquickly (optional)

ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,a comprehensive first-class exhibition hall and a testing laboratory.
 

Dukas has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts.

Dukas adheres to the business philosophy of cooperation and mutual benefit to provide a one-stop service for every customer!
 

Dukas air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South Africa, Australia, Thailand, Russia, Argentina, Canada and so on.
Dukas products have won a good reputation from users for their excellent quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with excellent products and meticulous after-sales service!
 

Dukas warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in Xihu (West Lake) Dis. CountyHangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price.

After-sales Service: 24 Hours
Warranty: 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China wholesaler 22kw Industrial Frequency Conversion Air Compressor Direct Drive VSD Permanent Magnet Twin Screw Air Compressor   air compressor repair near meChina wholesaler 22kw Industrial Frequency Conversion Air Compressor Direct Drive VSD Permanent Magnet Twin Screw Air Compressor   air compressor repair near me
editor by CX 2023-11-08

China manufacturer Oil Injected Air Compressor Rotary VSD Screw Air Compressor with Compressor Parts 40HP with Great quality

Product Description

Oil Injected Air Compressor Rotary VSD Screw Air Compressor with compressor Parts 40HP

Promises Every Machine Will Run Well More Than 15 Years 

Product Description

Saving energy is making money

Hengchaowin rotary screw air compressor used germany technology screw(air end ) ,

The same intake valve designed by CHINAMFG Rand,
high Efficient IP54 rated motor,

And quoted the high-efficiency inverter fromDenmark.

The air compressor can maintain a stable motor efficiency at any speed,so it is more energy-saving and power-saving.

Basic introduction of air compressor

 

Model :  vsd15hp 11kw rotary screw air compressor for fiber laser cutting
Type:  Energy Saving Air Compressor
Voltage:  380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements
Working Pressure:  7~12.5 bar
Installed Motor Power:  11kw /15HP
/ 10HPCapacity: 1.5-0.8m3/min
Color:  Blue or gery
Driven Method: Direct drive
Air End: Original Ally-win Air End from Germany
Trademark:  Hengchaowin
Transport Package:  Standard Wooden Packing
Available Certificate:  CE, ISO, UL, ASME, GHOST
Origin:  ZheJiang , China
application:  Casting , Metal , Plastic , Rubber

Detailed Photos

Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: Top quality ,IP54 or IP55
Inverter: Danish brand inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

1.permanent magnet motor.
Exceed IE3 standards
IP54 or IP55 protecting grad
Variable speed drive

2.Germany technology air end 
R&D in Germany GU or CHINAMFG brand air end
designed for 10 years +of reliable operation

3.Inlet valve
same desige as CHINAMFG Rand 
No blow-off losses/large suction are
Full aluminum design,maintenance-free

4.oil gas tank & built in separation system. 
Oversized air end oil tank with sight glass
The high efficiency oil seperator ensures that the oil carry over in less than 3ppm.
System pressure loss,less than 0.02mpa.

5.Polt touch controller
HD color touch LCD screen
Operation record/chart display
Weekly timer/service history and plHangZhou
Real-time operation/maintenance/alarm information

6.Innovative vectorial inverter
CE,UL,CUL,ROSH certification
Independent cooling air duct design
Robust enclosure for trouble-free operation in the harshest conditions.

 

Product Parameters

 

Model 
Modelo
HW-7T HW-11T HW-15T HW-22T HWV-30A HWV-37A
air flow
flujo de aire
Lliter/min 1 0.9 0.8 1.5 1.3 1.1 0.8 2.4 2.1 1.5 1 3.5 3.1 2.7 1.7 4.3 3.6 2.4 2.9 5.8 5.2 2.8 3.2
35 31 28 52 46 39 28 74 74 52 35 124 109 95 35 151 127 74 102 205 183 98 112
working pressure
presión laboral
bar(kg) 8 10 12.5 8 10 12.5 15 8 10 12.5 15 8 10 12.5 15 10 12.5 15 20 10 12.5 15 20
psi 116 145 174 116 145 174 217 116 145 174 217 116 145 174 217 145 174 217 290 145 174 217 290
power
poder
KW / HP 7.5kw/
10hp
11kw/
15hp
15kw/
20hp
22kw/
30hp
30kw/
40hp
37kw/
50hp
noise db(A) 62±2 66±2 66±2 68±2 68±2 72±2
Caliber inch RP 1/2 RP 1/2 RP 1/2 RP 1/2 RP 1 RP1 1/2
Voltage/Frequency AC 380v/415v/220v/480v   or   50hz/60hz  accpet Customized voltage
Starting mode
Modo de inicio
variable frequency start  
inicio de frecuencia variable
air dryer
secador
m³/min 1.5 1.5 2.5 3.8 / /
line filter
filtro de línea
m³/min 1.5 1.5 2.5 3.8 / /
air tank
tanque de aire
liter 300 400 400 600 / /
Shape dimension
(mm)
L 1700 1180 1180 1600 1300 1450
W 800 800 800 110 910 910
H 1689 1210 1210 1290 1290 1290
Weight KG 500 600 650 700 520 720

Hot products
1. direct drive rotary screw air compressor
2. energy saving VSD air compressor
3. air compressor with air tank and air dryer
4. 2 stage VSD screw air compressor

Company Profile

Why Choose Us

HangZhou CHINAMFG Technology Co., Ltd., founded in 1985, in ZheJiang ,China, It is a professional air compressor manufacturer with 30 years of experience in R&D, manufacturing, marketing and service.

After the technical system reform in 2000, the company introduced German advanced CHINAMFG technology, adhering to the German advanced industrial design concept, rigorous manufacturing technology and comprehensive management. We strictly implement ISO9001 international quality system certification and EU CE standard production machines. The performance and quality of our products have been widely recognized and praised by the market, occupying 30% of China’s market share.
Starting to enter overseas markets in 2571, it currently has agents and after-sales teams in North America, Western Europe, South Africa, East Africa and other regions.

Brief introduction of factory:
1. We have been engaged in R D department, production and sales of air compressors for 30 years;  
2. Our air compressor products through CE,SGS,ISO certification, with more than 20 invention patents;  
3. Our products are exported to 132 countries and regions around the world;  
4. Our air compressor provides a 5-year warranty.  
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available

Customer feedback

Providing high-quality machines is our standard, and satisfying every customer is our pursuit. Over the years, we have won unanimous praise from overseas users for our integrity and high-quality product quality.

 

Packaging & Shipping

The air compressor is guaranteed for 1 year and 5 years for the screw(air end) . Warranty time is calculated from machine leave the factory.
 

FAQ

Q1: How long could your air compressor be used?

O: Generally, more than 10 years

Q2: What’s payment term?
O: T/T, L/C, Paypal and etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information

Q3: How about your customer service?
O: 24 hours on-line service available

Q4: How about your after-sales service?
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available

After-sales Service: Support Online and Local Service
Warranty: 18m
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Structure Type: Closed Type
Customization:
Available

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air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China manufacturer Oil Injected Air Compressor Rotary VSD Screw Air Compressor with Compressor Parts 40HP   with Great qualityChina manufacturer Oil Injected Air Compressor Rotary VSD Screw Air Compressor with Compressor Parts 40HP   with Great quality
editor by CX 2023-11-07

China supplier Industrial Stationary Similar CHINAMFG Rand CHINAMFG 7 8 10 Bar Medical Oil Free Electric Direct Driven Pmsm Pm VSD Rotary Screw Type Air Compressor air compressor oil

Product Description

Germany Technology Industrial Silent Oil-free Electrical Rotary Oil Free Screw Air Compressor

Water-lubricated Oil-free Screw Air Compressor Advantages

1.Clean air 100% oil-free
 
2.Use water instead of oil, higher cooling efficiency and compression efficiency
 
3.Optimal isothermal compression
 
4.Powerful MAM microcomputer controller and touch screen
 
5.Reasonable Structure, with perfect balancing
 
6.Components made of anti-rust and anti-corrosion materials ensure the durability
 
7.Significant energy saving, environmental-friendly and pollution-free
 
8.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc.
 

Water lubricated oil free compressor-technical parameters:
 

Model Work pressure Capacity Power Noise Inlet and outlet diameters of cooling water Water inlet & outlet
T/H
Lubricating water
L
Dimensions Weight Air outlet diameter

 

WZS-06PMA 8.5 0.3~0.78 5.5 57 3/4″ 1.5 10 800x800x1100 460 3/4″
10.5 0.2~0.65
WZS-08PMA 8.5 0.35~1.17 7.5 57 3/4″ 2 10 800x800x1100 510 3/4″
10.5 0.3~1.05
12.5 0.24~0.81
WZS-11PMA 8.5 0.54~1.72 11 60 1″ 2.5 26 1200x800x1300 620 3/4″
10.5 0.45~1.42
12.5 0.35~1.10
WZS-15PMA 8.5 0.75~2.43 15 60 1″ 3.5 26 1200x800x1300 670 1″
10.5 0.65~2.17
12.5 0.6~1.85
WZS-18PMA 8.5 0.9~3.13 18.5 63 1″ 4 30 1400x1000x1520 730 1″
10.5 0.9~2.82
12.5 0.6~2.05
WZS-22PMA 8.5 1.1~3.62 22 63 1 1/2″ 5 30 1400x1000x1520 780 1″
10.5 0.97~3.21
12.5 0.85~2.78
WZS-30PMA 8.5 1.55~5.12 30 66 1 1/2″ 7 40 1500x1150x1500 1150 1 1/2″
10.5 1.255~4.43
12.5 1.1~3.63
WZS-37PMA 8.5 1.91~6.30 37 66 1 1/2″ 9 40 1500x1150x1500 1200 1 1/2″
10.5 1.60~5.33
12.5 1.42~4.77
WZS-45PMA 8.5 2.50~8.30 45 68 1 1/2″ 10 90 1800x1300x1750 1490 2″
10.5 1.91~6.30
12.5 1.70~5.56
WZS-55PMA 8.5 3.0~9.76 55 69 1 1/2″ 12 100 1800x1300x1750 1570 2″
10.5 2.60~8.55
12.5 2.30~7.67
WZS-75PMA 8.5 3.95~13.00 75 72 1 1/2″ 18 100 1800x1300x1750 1750 2″
10.5 3.40~11.50
12.5 3.0~9.70
WZS-90PMA 8.5 5.0~16.60 90 73 1 1/2″ 20 120 2200x1550x1800 2450 2 1/2″
10.5 4.30~14.66
12.5 3.72~12.60
WZS-110PMA 8.5 6.0~19.97 110 77 1 1/2″ 24 120 2200x1550x1800 2580 2 1/2″
10.5 5.0~16.66
12.5 4.65~15.56
WZS-132PMA 8.5 6.75~22.52 132 77 2″ 30 120 2200x1550x1800 2700 2 1/2″
10.5 6.0~19.97
12.5 5.07~16.90
WZS-160PMA 8.5 8.5~28.11 160 79 3″ 35 160 3000x1800x2100 3900 3″
10.5 706~25.45
12.5 6.7~22.52
WZS-185PMA 8.5 10~33.97 185 79 3″ 38 160 3000x1800x2100 4050 3″
10.5 8.72~29.00
12.5 7075~25.210
WZS-200PMA 8.5 11.2~36.75 200 80 4″ 42 200 3100x1850x2100 4200 4″
10.5 9.68~32.78
12.5 9.2~29.24
WZS-220PMA 8.5 12.2~39.67 220 80 4″ 47 200 3100x1850x2100 4400 4″
10.5 11.2~36.75
12.5 9.0~29.63
WZS-250PMA 8.5 13.5~44.78 250 80 4″ 53 200 3100x1850x2100 4800 4″
10.5 12.3~39.67
12.5 10.2~33.97

 
Wan CHINAMFG Certification

Wan CHINAMFG Exhibition

FAQ

1.  OEM/ODM, or customer’ s logo printed is available?

     Yes, OEM/ODM, customer’s logo is welcomed.

2.  Delivery date?
     Usually 5-25 working days after receiving deposit, specific delivery date based on order quantity.
 

3.  What’s your payment terms?

     Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our  cooperation.
 

4.  How to control your quality?

     We have professional QC team, control the quality during the mass production and inspect the products before shipping.
 

5.  If we don’ t have shipping forwarder in China , would you do this for us?

     We can offer you best shipping line to ensure you can get the goods timely at best price.
 

6.  I never come to China before , can you be my guide in China?

     Sure , I’m glad to be your guide because our company directly located in ZheJiang , where is the most famous city in China, if you want to come China then we are happy to provide you one-stop service, such as booking ticket, picking up at the airport, booking hotel, accompany visiting factory. It gonna make you an unforgettable memory.

MARKETING NETWORK

After-sales Service: 24/7 Service Support
Warranty: Unit 1 Year, Air End 2 Years
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

  1. Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
  2. Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
  3. Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
  4. Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
  5. Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
  6. Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

  1. Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
  2. Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
  3. Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
  4. Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
  5. Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
  6. Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China supplier Industrial Stationary Similar CHINAMFG Rand CHINAMFG 7 8 10 Bar Medical Oil Free Electric Direct Driven Pmsm Pm VSD Rotary Screw Type Air Compressor   air compressor oilChina supplier Industrial Stationary Similar CHINAMFG Rand CHINAMFG 7 8 10 Bar Medical Oil Free Electric Direct Driven Pmsm Pm VSD Rotary Screw Type Air Compressor   air compressor oil
editor by CX 2023-11-07

China Good quality “Great” 355kw/483HP Air Cooling Oil-Free VSD Double Screw Air Compressor, 0.75~1.05MPa air compressor repair near me

Product Description

The GREAT Oil-Free Double Screw Air Compressor there are different models to choose from: the motor power from 55kw to 355Kw, the working pressure from 0.75Mpa to 1.05Mpa, the flow capacity from 8.0m³/min to 58.4m³/min. The TKFBP Series is Variable Frequency Driven, The TKFYC Series is Permanent Magnetic Variable Frequency Driven. We can also customize according to your needs. This type of air compressor is suitable for the industry which need very high-quality compressed air.

A. The Picture for Oil-Free VSD Screw Air Compressor:

B. Products Introductions & Advantages for Oil-Free VSD Screw Air Compressor:

Oil-free compressed air is applied to all walks of life which have a serious impact on the final product and production process, such as aerospace, spraying, food and beverage, pharmaceutical, petrochemical, semiconductor and electronic products, medical, automotive spray, textile, etc. In these harsh applications, even small amounts of oil can cause bad products to appear and even stop production. Over the past 10 years, the GREAT compressor has been exploring the development of oil-free compressed air technology, and has introduced a number of oil-free air compressors to provide 1, China

Q3: How about the warranty terms of your machine?
A3: One year for the whole machine and 2 years for screw air end, and technical support according to your needs.
 
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
 
Q5: What about product package?
A5: We will pack the products strictly with standard wooden carton.
 
Q6: Can you customized the voltage of products?
A6: Yes, the voltage can be customized according to your requirement.

Q7: How long will you take to arrange production?
A7: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 15-20 days.
 
Q8: Which payment term can you accept?
A8: T/T or L/C.
 
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

Q10: Can you use our brand?
A10: Yes, with professional design team, the OEM orders are highly welcome.

After-sales Service: Technical Support on Site
Warranty: 12~24 Month
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

  1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
  2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
  3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
  4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
  5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

  • Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
  • Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

  • Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
  • Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

  • Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
  • Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

  • Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
  • Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

  • Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
  • Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

  1. Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
  2. Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
  3. Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
  4. Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
  5. Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.


editor by CX 2023-11-03