Product Description
Ingersoll Rand Oil Free Screw Air Compressor
Model: H100
The reliable workhorse. Since its introduction in 1993, the CHINAMFG Rand oil-free rotary-screw compressor has earned a reputation for being a highly reliable supplier of pure air. Its rugged design sets the standard for efficiency and durability. With an CHINAMFG Rand oil-free rotary-screw compressor in your operation, you benefit from knowing you can run 24-hours a day, 7 days a week with virtually no downtime.
CHINAMFG Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands-including Club Car , CHINAMFG Rand , CHINAMFG King and Trane -work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable progress and enduring results.
CHINAMFG Rand, IR, the IR logo, PAC software, V-Shield and Ultra Coolant are trademarks of CHINAMFG Rand, its subsidiaries and/or affiliates. All other trademarks are the property of their respective owners. CHINAMFG Rand compressors are not designed, intended or approved for breathing air applications. CHINAMFG Rand does not approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with CHINAMFG Rand’s standard terms and conditions of sale for such products, which are available CHINAMFG request. Product improvement is a continuing goal at CHINAMFG Rand. Any designs, diagrams, pictures, photographs and specifications contained within this document are for representative purposes only and may include optional scope and/or functionality and are subject to change without notice or obligation.
Our company’s purpose – to help make life better by relying on us – and the set of values that define us are the foundation of our company’s culture and success. We think and act like owners, taking responsibility for our own actions and always striving to care for our neighbors and create a brighter, healthier shared planet for everyone. We are committed to the success of our customers. Our goal is to operate with clarity and straightforwardness, building lifelong, ongoing and meaningful connections with our customers.
We are driven by a spirit of action and an entrepreneurial spirit of innovation and progress; we accept and embrace the many challenges that come with such responsibility. We speak honestly, admit mistakes, and always strive for openness and clarity. We have bold ambitions while moving CHINAMFG with humility and integrity, striving to earn trust every day. We have the expertise and experience to solve the toughest problems, but no matter how difficult the challenge, we are always sincere and humble. We are committed to fostering team innovation and cultivating and celebrating a culture that embraces diverse opinions, backgrounds and experiences. Employees who are driven by our purpose and values are an unstoppable force that strengthens our ability to deliver benefits to our stakeholders and ensure the long-term health and safety of our company.
Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with CHINAMFG Rand. We have provided all kinds of products from CHINAMFG Rand include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling or Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?
When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:
Operating Environment:
- Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
- Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.
Maintenance and Service:
- Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
- Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.
Environmental Impact:
- Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
- Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.
Application-Specific Factors:
- Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
- Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.
Cost Considerations:
- Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
- Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.
By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.
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Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2024-03-08
China wholesaler High Pressure Oil Free Electric Belt Driven Rotary Screw Air Compressor manufacturer
Product Description
Industrial Low-Noise Electric Stationary AC Power Oil Lubricated Medium High Pressure Direct Driven Rotary Screw Type Air Compressor Advantages
1.Superior design with 72 types of technology patent, 2 stages compression, realize maximum energy saving and lowest noise level.
2.State-of-the-art screw element, original Germany CHINAMFG air end, ladvanced SAP profile design, superior Sweden CHINAMFG element bearings
3.Adopts world-renowned components, such as Schneider electronics from
France, DENAIR filters from Germany, CHINAMFG pressure sensor from
Denmark, etc. contribute to guarantee the compressor longer service life.
4.Intelligent controller and multi-language LCD keep the outstanding safety
performance.
5.Stainless steel oil pipe and air pipe, high temperature resistant (400ºC=752ºF) and low temperature resistant(-270ºC=518ºF), high pressure resistant.lUltra-long life(80 years), completely leak free and maintenance free
6.Conform to CE, ISO9001 and energy saving certification, etc.
The Technical Parameters Of High Pressure Rotary Screw Air Compressor
| Model | Maxinmum working pressure | Capacity(FAD)* | Installed motor | Driving mode& Cooling method |
Noise level** | Dimensions(mm) | Weight | Air outlet pipe diameter |
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| 50 HZ | 60 HZ | power | |||||||||||||||||
| Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||||||
| bar(g) | psig | m³/min | cfm | m³/min | cfm | kw | hp | dB(A) | L | W | H | kg | |||||||
| DVAH-90-16 | 16 | 232 | 3.73 | 9.24 | 131 | 326 | 4.28 | 8.57 | 151 | 303 | 90 | 120 | Direct Driven Air Cooling /W-Water Cooling |
78 | 2800 | 1600 | 1700 | 2500 | DN50 |
| DVAH-90-18 | 18 | 261 | 4.29 | 10.73 | 151 | 379 | 5.39 | 10.78 | 190 | 381 | 90 | 120 | 78 | 2800 | 1600 | 1700 | 2500 | DN50 | |
| DVAH-90-20 | 20 | 290 | 4.24 | 10.61 | 150 | 375 | 5.33 | 10.67 | 188 | 377 | 90 | 120 | 78 | 2800 | 1600 | 1700 | 2500 | DN50 | |
| DVAH-90-25 | 25 | 363 | 4.14 | 10.35 | 146 | 365 | 4.76 | 9.51 | 168 | 336 | 90 | 120 | 78 | 2800 | 1600 | 1700 | 2500 | DN50 | |
| DVAH-110-16 | 16 | 232 | 5.32 | 13.3 | 188 | 470 | 5.81 | 11.62 | 205 | 410 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-18 | 18 | 261 | 5.78 | 14.45 | 204 | 510 | 5.58 | 11.16 | 197 | 394 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-20 | 20 | 290 | 5.73 | 14.33 | 202 | 506 | 5.38 | 10.76 | 190 | 380 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-25 | 25 | 363 | 4.86 | 12.15 | 172 | 429 | 5.28 | 10.56 | 186 | 373 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-30 | 30 | 435 | 4.95 | 12.38 | 175 | 437 | 5.15 | 10.3 | 182 | 364 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-35 | 35 | 508 | 4.24 | 10.6 | 150 | 374 | 5.1 | 10.2 | 180 | 360 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-110-40 | 40 | 580 | 4.21 | 10.53 | 149 | 372 | 5.6 | 11.2 | 198 | 395 | 110 | 150 | 78 | 2800 | 1600 | 1700 | 3200 | DN50 | |
| DVAH-132-16 | 16 | 232 | 5.35 | 13.37 | 189 | 472 | 7.25 | 14.5 | 256 | 512 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-18 | 18 | 261 | 5.81 | 14.53 | 205 | 513 | 6.5 | 12.99 | 229 | 459 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-20 | 20 | 290 | 5.75 | 14.37 | 203 | 507 | 6.42 | 12.84 | 227 | 453 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-25 | 25 | 363 | 4.87 | 12.18 | 172 | 430 | 6.23 | 12.46 | 220 | 440 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-30 | 30 | 435 | 4.97 | 12.43 | 176 | 439 | 5.25 | 10.5 | 185 | 371 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-35 | 35 | 508 | 4.26 | 10.64 | 150 | 376 | 5.2 | 10.4 | 184 | 367 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-132-40 | 40 | 580 | 4.22 | 10.56 | 149 | 373 | 5.15 | 10.3 | 182 | 364 | 132 | 175 | 78 | 2800 | 1600 | 1700 | 3950 | DN50 | |
| DVAH-160-16 | 16 | 232 | 6.17 | 15.43 | 218 | 545 | 9.39 | 18.78 | 332 | 663 | 160 | 215 | 80 | 2800 | 1600 | 2000 | 5000 | DN65 | |
| DVAH-160-18 | 18 | 261 | 6.76 | 16.91 | 239 | 597 | 9.22 | 18.43 | 325 | 651 | 160 | 215 | 80 | 2800 | 1600 | 2000 | 5000 | DN65 | |
| DVAH-160-20 | 20 | 290 | 6.66 | 16.65 | 235 | 588 | 8.07 | 16.13 | 285 | 570 | 160 | 215 | 80 | 2800 | 1600 | 2000 | 5000 | DN65 | |
| DVAH-160-25 | 25 | 363 | 5.89 | 14.73 | 208 | 520 | 7.99 | 15.97 | 282 | 564 | 160 | 215 | 80 | 2800 | 1600 | 2000 | 5000 | DN65 | |
| DVAH-185-16 | 16 | 232 | 6.55 | 16.37 | 231 | 578 | 10.3 | 20.6 | 364 | 727 | 185 | 250 | 80 | 2800 | 1600 | 2000 | 5500 | DN65 | |
| DVAH-185-18 | 18 | 261 | 7.29 | 18.21 | 321 | 643 | 10.19 | 20.37 | 360 | 719 | 185 | 250 | 80 | 2800 | 1600 | 2000 | 5500 | DN65 | |
| DVAH-185-20 | 20 | 290 | 7.2 | 18.01 | 254 | 636 | 8.81 | 17.62 | 311 | 622 | 185 | 250 | 80 | 2800 | 1600 | 2000 | 5500 | DN65 | |
| DVAH-185-25 | 25 | 363 | 7.06 | 17.65 | 249 | 623 | 8.73 | 17.45 | 308 | 616 | 185 | 250 | 80 | 2800 | 1600 | 2000 | 5500 | DN65 | |
| DVAH-200-16 | 16 | 232 | 8.68 | 21.71 | 307 | 766 | 11.94 | 23.88 | 422 | 843 | 200 | 270 | 85 | 3300 | 2000 | 2100 | 6000 | DN80 | |
| DVAH-200-18 | 18 | 261 | 10.64 | 26.61 | 376 | 940 | 11.32 | 22.64 | 400 | 799 | 200 | 270 | 85 | 3300 | 2000 | 2100 | 6000 | DN80 | |
| DVAH-200-20 | 20 | 290 | 9.7 | 24.25 | 343 | 856 | 10.69 | 21.37 | 377 | 755 | 200 | 270 | 85 | 3300 | 2000 | 2100 | 6000 | DN80 | |
| DVAH-200-25 | 25 | 363 | 8.84 | 22.09 | 312 | 780 | 9.1 | 18.19 | 321 | 642 | 200 | 270 | 85 | 3300 | 2000 | 2100 | 6000 | DN80 | |
| DVAH-220-16 | 16 | 232 | 9.75 | 24.37 | 344 | 860 | 12.17 | 24.34 | 430 | 859 | 220 | 300 | 85 | 3300 | 2000 | 2100 | 6300 | DN80 | |
| DVAH-220-18 | 18 | 261 | 12.13 | 30.32 | 428 | 1070 | 11.84 | 23.67 | 418 | 836 | 220 | 300 | 85 | 3300 | 2000 | 2100 | 6300 | DN80 | |
| DVAH-220-20 | 20 | 290 | 10.56 | 26.39 | 373 | 932 | 11.21 | 22.42 | 396 | 792 | 220 | 300 | 85 | 3300 | 2000 | 2100 | 6300 | DN80 | |
| DVAH-220-25 | 25 | 363 | 9.6 | 24.01 | 339 | 848 | 10.47 | 20.94 | 370 | 739 | 220 | 300 | 85 | 3300 | 2000 | 2100 | 6300 | DN80 | |
| DVAH-250-16 | 16 | 232 | 10.7 | 26.75 | 378 | 944 | 14.07 | 28.13 | 497 | 993 | 250 | 350 | 85 | 3500 | 2200 | 2100 | 6500 | DN125 | |
| DVAH-250-18 | 18 | 261 | 12.13 | 30.32 | 428 | 1070 | 14 | 27.99 | 494 | 988 | 250 | 350 | 85 | 3500 | 2200 | 2100 | 6500 | DN125 | |
| DVAH-250-20 | 20 | 290 | 12.07 | 30.16 | 426 | 1065 | 12.95 | 25.89 | 457 | 914 | 250 | 350 | 85 | 3500 | 2200 | 2100 | 6500 | DN125 | |
| DVAH-250-25 | 25 | 363 | 10.45 | 26.13 | 369 | 923 | 12.45 | 24.9 | 440 | 879 | 250 | 350 | 85 | 3500 | 2200 | 2100 | 6500 | DN125 | |
| DVAH-280-16 | 16 | 232 | 12.55 | 31.38 | 443 | 1108 | 16.51 | 33.02 | 583 | 1166 | 280 | 375 | 85 | 3500 | 2200 | 2100 | 7000 | DN125 | |
| DVAH-280-18 | 18 | 261 | 14.99 | 37.47 | 529 | 1323 | 14.84 | 29.68 | 524 | 1048 | 280 | 375 | 85 | 3500 | 2200 | 2100 | 7000 | DN125 | |
| DVAH-280-20 | 20 | 290 | 14.84 | 37.09 | 524 | 1310 | 14.69 | 29.38 | 519 | 1037 | 280 | 375 | 85 | 3500 | 2200 | 2100 | 7000 | DN125 | |
| DVAH-280-25 | 25 | 363 | 12.37 | 30.93 | 437 | 1092 | 12.69 | 25.38 | 448 | 896 | 280 | 375 | 85 | 3500 | 2200 | 2100 | 7000 | DN125 | |
| *) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C **) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A) ***) Specifications are subject to change without prior notice |
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DENAIR Factory
DENAIR Certificates
DENAIR Exhibiton
DENAIR Customers
We carefully selected for you the classic case:
CHINAMFG VSD Screw Air Compressor for Food Processing in USA
Project Name: Coffee manufacturer in Omaha, United States
Product Name: 30KW 40HP direct dirven variable frequency screw air compressor with air dryer and air receiver tank
Model No. & Qty: DVA-30G x 2
Working Time: From January, 2016 till now
Event: In January, 2016, CHINAMFG service team Michael, Sissi and Steven visited our VIP customer in Omaha, United States for technical training for air compressor maintenance. The customer was very satisfied with our good service and VSD energy saving solution.
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2024-02-07
China supplier China Supplier 22kw 30HP Screw Air Oil Free Compressor with Hot selling
Product Description
Product Description
headline:China supplier 22KW 30HP screw air oil free compressor
| Model | AS-30HB | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Power(KW) | 22 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Free air deliver /Discharge pressure (m3/min/Mpa) | 3.9/0.7 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 3.7/0.8 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 3.3/1.0 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 2.8/1.2 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Compressor Stage | Single Stage | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Ambient Temperature(ºC) | -5ºC±45ºC | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Cooling Method | Air Cooling/Water Cooling | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Exhaust Temperature(ºC) | ≤Ambient Temperature 29571503 29571 0571 0 29571212 29571072 2906
Packaging&Shipping Certification /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality: Moisture Content:
Contamination:
Preventive Measures:
By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.
Are There Regulations Governing the Use of Water-Lubricated Air Compressors?When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors: 1. Occupational Safety and Health Administration (OSHA) Regulations: OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances. 2. Environmental Protection Agency (EPA) Regulations: The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater. 3. International Organization for Standardization (ISO) Standards: The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards. 4. Manufacturer Guidelines and Recommendations: In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage. It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction. By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.
Are Water Lubrication Air Compressors More Environmentally Friendly?Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:
Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.
China best Oil Free Industrial Best Price Machine Screw Type Air Compressor air compressor priceProduct Description
Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment. 2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life . 3. Efficient, low noise suction fan of the full use of export dynamic pressure increased effect of heat transfer (air-cooled) 4. Automatic water-cooling system for large air compressor to provide more efficient 5.Fault diagnosis system, the control panel is easy to operate 6. Removable door, equipment maintenance, service convenient 7.Micro-electronic processing so that temperature, pressure and other parameters are closely monitored . Technical Parameters:
PRODUCT HIGHLIGHTS 1.Clean air 100% oil-free, class 0 oil free air according to ISO8537-1 Product Applications: Our Exhibition Our service 1.Pre-sale service: Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments . 2.Services during the sale: 1.Pre-check and accept products ahead of delivery . 3.After-sale services: Provide considerate services to minimize clients’ worries. Contact details: /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality: Moisture Content:
Contamination:
Preventive Measures:
By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.
How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs: Initial Investment:
Lubrication System Maintenance:
Component Lifespan and Replacement:
Corrosion Prevention:
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:
In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.
China Professional Good Performance Quality Oil Free Screw Air Compressor Used in Food Medical Instrument Industry air compressor CHINAMFG freightProduct Description
Product Description Our company provides you with a full set of industrial gas solutions, including screw air compressor, piston air compressor, permanent magnet inverter air compressor, special air compressor for blowing bottles, special air compressor for laser cutting and a full set of post-treatment system.Professional solution to all your gas needs, high equipment reliability, remarkable energy saving effect.Details Images
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What Are the Key Components of a Water-Lubrication System in Compressors?A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors: Water Supply:
Lubrication System:
Control and Monitoring:
Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.
How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components: Positive Effects:
Negative Effects:
Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.
How does a water lubrication system work in air compressors?A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors: 1. Water Injection: In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets. 2. Lubrication: As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor. 3. Cooling: The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor. 4. Separation and Filtration: After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media. 5. Water Treatment: In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system. 6. Recirculation or Discharge: Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner. By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.
China Professional CHINAMFG 11kw Large Capacity Standard Screw Portable Oil Free Air Compressors Air Compressor small air compressorProduct Description
Product Description
PRODUCT SPECIFICATIONS
Our company
Hiross (HangZhou) Industrial Machinery Co., Ltd, has specialized in Compressed air system and releated equipment for more than 15 years, leading the compressed air drying industry in energy-saving and environmental protection. Hiross is a professional manufacturer engaged in the research, development, production, sale and service of refrigerated air dryer, desiccant air dryer, air filter, air filter element, dehumidifier, and other accessories. Our factory occupies a 8000 square meter manufacturing field which located in HangZhou City with convenient transportation, only 1 Hour distance to HangZhou Port . Dedicated to strict quality control and thoughtful customer service, Our technical staff members got rich experience to meet any of customer’s requirement. After so many years of development, our company has obtained CE, GCCA Certification, ISO 9001:2015 Quality management system and National High Technology Enterprises. Our products have been sold to more than 50 countries around the world. All of our products are widely used in kinds of industry including petroleum industry, chemical industry, electric power industry, food industry, medical industry, biological pharmaceutical industry, textile industry. We also welcome OEM and ODM orders. Whether selecting a current product from our catalog or seeking engineering assistance for your application, Please feel free to contact our customer service center about your sourcing requirements. We also welcome customers from all over the world to visit our factory and hopefully build business cooperation together.
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How are air compressors employed in the petrochemical industry?Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry: 1. Instrumentation and Control Systems: Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms. 2. Pneumatic Tools and Equipment: Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry. 3. Process Air and Gas Supply: Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes. 4. Cooling and Ventilation: Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas. 5. Nitrogen Generation: Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products. 6. Instrument Air: Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments. By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
How are air compressors employed in the mining industry?Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining: 1. Exploration and Drilling: Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits. 2. Ventilation and Air Quality Control: Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas. 3. Material Conveyance: In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials. 4. Dust Suppression: Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility. 5. Instrumentation and Control: Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes. 6. Explosive Applications: In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives. 7. Maintenance and Repair: Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment. It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions. By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
How does an air compressor work?An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates: 1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use. 2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air. 3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand. 4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level. 5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems. 6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply. Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation. In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
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How are air compressors employed in the petrochemical industry?Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry: 1. Instrumentation and Control Systems: Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms. 2. Pneumatic Tools and Equipment: Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry. 3. Process Air and Gas Supply: Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes. 4. Cooling and Ventilation: Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas. 5. Nitrogen Generation: Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products. 6. Instrument Air: Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments. By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
Can air compressors be integrated into automated systems?Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems: Pneumatic Automation: Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process. Control and Regulation: In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed. Sequential Operations: Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required. Energy Efficiency: Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency. Monitoring and Diagnostics: Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system. When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration. In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
How do oil-lubricated and oil-free air compressors differ?Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences: Oil-Lubricated Air Compressors: 1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan. 2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment. 3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up. 4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities. Oil-Free Air Compressors: 1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear. 2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors. 3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement. 4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors. When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
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1,Are you manufacturer? 2,How long is your air compressor warranty? 3,Do you provide After- sales service parts? 4,How long could your air compressor be used? 5,How about your price? 6,How about your customer service? 7,Do you support OEM? Below information at the same time: This information is helpful for us to check suitable equipment solution and quotation quickly /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What Is the Role of Water Separators in Water-Lubricated Compressors?In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role: Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment. The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture. It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
How Do You Troubleshoot Common Problems with Water-Lubrication Systems?When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems: Step 1: Identify the Problem: The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps. Step 2: Check Water Supply: Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system. Step 3: Inspect Water Filters and Strainers: Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration. Step 4: Verify Water Pressure: Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines. Step 5: Examine Water-Lubrication Components: Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed. Step 6: Check for Air in the System: Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved. Step 7: Inspect Cooling Mechanisms: Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation. Step 8: Consult Manufacturer Documentation: If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system. Step 9: Seek Professional Assistance: If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues. By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.
Can Water-Lubricated Air Compressors Be Used in Medical Applications?Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:
While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.
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