Product Description
OFAC oil-free screw air compressor used Japanese Mitsui’s original technology, who is the only
maintenance service provider in China.
| TECHNICAL DATA |
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| Model | Power | Pressure (bar) | Air Flow (m3/min) | Noise Level dBA | Outlet Size | Weight (kgs) | Lubricating Water(L) | Filter Element (B)-(Z) | Dimension LxWxH (mm) | |
| OF-7.5F | 7.5kw | 10hp | 8 | 1.0 | 60 | RP 3/4 | 400 | 22 | (25cm) 1 | 1000*720*1050 |
| OF-11F | 11kw | 15hp | 8 | 1.6 | 63 | 460 | 1156*845*1250 | |||
| OF-15F | 15kw | 20hp | 8 | 2.5 | 65 | RP 1 | 620 | 28 | (50cm) 1 | 1306*945*1260 |
| OF-18F | 18.5kw | 25hp | 8 | 3.0 | 67 | 750 | 33 | 1520*1060*1390 | ||
| OF-22F | 22kw | 30hp | 8 | 3.6 | 68 | 840 | 33 | 1520*1060*1390 | ||
| OF-30F | 30kw | 40hp | 8 | 5.0 | 69 | RP 11/4 | 1050 | 66 | (25cm) 5 | 1760*1160*1490 |
| OF-37F | 37kw | 50hp | 8 | 6.2 | 71 | 1100 | 1760*1160*1490 | |||
| OF-45S | 45kw | 60hp | 8 | 7.3 | 74 | RP 11/2 | 1050 | 88 | 1760*1160*1490 | |
| OF-45F | 45kw | 60hp | 8 | 7.3 | 74 | 1200 | 1760*1160*1490 | |||
| OF-55S | 55kw | 75hp | 8 | 10 | 74 | RP 2 | 1250 | 110 | (50cm) 5 | 1900*1250*1361 |
| OF-55F | 55kw | 75hp | 8 | 10 | 74 | 2200 | (50cm) 7 | 2350*1250*1880 | ||
| OF-75S | 75kw | 100hp | 8 | 13 | 75 | 1650 | (50cm) 5 | 1900*1250*1361 | ||
| OF-75F | 75kw | 100hp | 8 | 13 | 75 | 2500 | (50cm) 7 | 2550*1620*1880 | ||
| OF-90S | 90kw | 125hp | 8 | 15 | 76 | 2050 | (50cm) 5 | 1900*1250*1361 | ||
| OF-90F | 90kw | 125hp | 8 | 15 | 76 | 2650 | (50cm) 7 | 2550*1620*1880 | ||
| OF-110S | 110kw | 150hp | 8 | 20 | 78 | DN 65 | 2550 | 130 | (50cm) 12 | 2200*1600*1735 |
| OF-110F | 110kw | 150hp | 8 | 20 | 78 | 3500 | 130 | 3000*1700*2250 | ||
| OF-132S | 132kw | 175hp | 8 | 23 | 80 | 2700 | 130 | 2200*1600*2250 | ||
| OF-160S | 160kw | 220hp | 8 | 26 | 82 | 2900 | 165 | 2200*1600*2250 | ||
| OF-185S | 185kw | 250hp | 8 | 30 | 83 | DN 100 | 3300 | 180 | (50cm) 22 | 2860*1800*1945 |
| OF-200S | 200kw | 270hp | 8 | 33 | 83 | 3500 | 2860*1800*1945 | |||
| OF-220S | 220kw | 300hp | 8 | 36 | 85 | 4500 | 2860*2000*2300 | |||
| OF-250S | 250kw | 340hp | 8 | 40 | 85 | 4700 | 2860*2000*2300 | |||
| OF-315S | 315kw | 480hp | 8 | 50 | 90 | 5000 | 2860*2000*2300 | |||
F– air cooling method S– water cooling method
ZheJiang Xihu (West Lake) Dis. specializes in the R&D, manufacturing, sales and after sales service of variety of compressors, which include oil-free air compressors, oil-injected air compressor and air end, special gas compressors and post-processing equipment etc, under the brand name “Xihu (West Lake) Dis.r”, “OFAC”. To provide both high-quality, eco-friendly, high efficiency air system solution and stable technical service with our customers.
We workshop located in HangZhou and HangZhou city, ZheJiang Province, with 4000 square meters’ area, and new workshop was built in HangZhou city, ZheJiang Province, with 3000 square meters’ area. As a sino-ZheJiang join venture with CNY30, 000, 000 capital, we introduced the CHINAMFG technology from Japan(Mitsui) in 2013. From learning to optimization and self-dependent innovation based on the original, we devote to doing research and develpment compressor continuously. We also obtained a number of intellectual property rights, inventions, Utility model, appearance and other patents. Strictly implement the ISO 9001 quality system certification, and the oil-free machine series have passed the test of TUV Class0, CE. It is widely used for Pharmaceuticals, food, masks, melt-blown cloth, spraying, precision electronics, biological fermentation, oxygen production, nitrogen production, nitrogen production, special gas recovery, solar energy, petroleum, sandblasting, lithium batteries, condiments, wine production and other high standard industry.
We owned complete sales service system, focusing on cultivating technical talents, shaping employees with a craftmanship spirit.
FAQ
Q1: Warranty terms of your machine?
A1: Two year warranty for the machine and technical support according to your needs.
Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.
Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case. Rcommend wooden box.
Q4: Can you use our brand?
A4: Yes, OEM is available.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products. 380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 30-45 days.
Q6: How Many Staff Are There In your Factory?
A6: About 100.
Q7: What’s your factory’s production capacity?
A7: About 550-650 units per month.
Q8: What the exactly address of your factory?
A8: Our first workshop located in HangZhou, ZheJiang , second workshop located in HangZhou, ZheJiang , China.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 2 Years |
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| Warranty: | 2 Years |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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Can Water-Lubricated Air Compressors Be Used in Cold Climates?
Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:
Freezing of Water:
- Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
- Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.
Protection and Insulation:
- Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
- Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.
Alternative Lubrication Methods:
- Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.
By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.
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Are There Any Potential Water-Related Issues with These Compressors?
Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:
Corrosion:
- Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
- External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.
Water Quality:
- Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
- Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.
Water Treatment and Filtration:
- Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
- Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.
Water Supply and Availability:
- Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
- Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.
It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.
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Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.


editor by CX 2024-01-08
China Professional CHINAMFG Water Lubricant Screw Air Compressor Silent China Bestscrew Air Compressor Manufacturer CE 100% Oil Free Screw Air Compressor with Best Sales
Product Description
Product Description
1.Atals-Copco Air-End
Atlas-Copco Group 149years air-end research & development experience.
2.High Efficiency & Save Energy
High efficiency & energy saving intake valve,keep in lower unloading pressure and avoid large energy consumption when
3.Easy Installation & Operation
Compressor is filled with inbrication oil before delivering. You can operate it after installing and power on.
4.Low noise & low vibration
Atlas-copco air-end, low noise & vibration.
5.Reliability & Safety
Reliability bigger cooler, lower operating temperature.
Detailed Photos
Product Parameters
| LSW series- Fixed Speed | |||||||||||||
| Model | Max Working Pressure |
CAPACITY (F.A.D) |
Motor Power | Net Weight | Cooling Type |
Transmission | Noise | Air Inlet/Outlet Connection |
Water Inlet/Outlet Connection |
Water Capacity |
Diameter (Lx W x H) |
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| — | bar | psig | m3/min | hp | kw | kgs | dB(A) | inch | inch | L | mm | ||
| LSW-8A-8 | 8 | 116 | 1.10 | 10 | 7.5 | 510 | Air Cooled |
Belt Driven | 57±2 | G3/4” | — | — | 800*800*1200 |
| LSW-8A-10 | 10 | 145 | 0.90 | ||||||||||
| LSW-11A-8 | 8 | 116 | 1.70 | 15 | 11 | 620 | Air Cooled |
Direct Driven | 60±2 | G3/4” | — | — | 1200*855*1335 |
| LSW-11A-10 | 10 | 145 | 1.40 | ||||||||||
| LSW-15A-8 | 8 | 116 | 2.30 | 20 | 15 | 670 | Air Cooled |
Direct Driven | 60±2 | G3/4” | — | — | 1200*855*1335 |
| LSW-15A-10 | 10 | 145 | 2.00 | ||||||||||
| LSW-18.5A-8 | 8 | 116 | 3.00 | 25 | 18.5 | 680 | Air Cooled |
Direct Driven | 63±2 | G1” | — | — | 1400*1571*1340 |
| LSW-18.5A-10 | 10 | 145 | 2.60 | ||||||||||
| LSW-22A-8 | 8 | 116 | 3.60 | 30 | 22 | 780 | Air Cooled |
Direct Driven | 63±2 | G1” | — | — | 1400*1571*1340 |
| LSW-22A-10 | 10 | 145 | 3.00 | ||||||||||
| LSW-30A-8 | 8 | 116 | 5.10 | 40 | 30 | 1150 | Air Cooled |
Direct Driven | 66±2 | G1-1/4” | — | — | 1650*1180*1505 |
| LSW-30A-10 | 10 | 145 | 4.30 | ||||||||||
| LSW-37A-8 | 8 | 116 | 6.40 | 50 | 37 | 1200 | Air Cooled |
Direct Driven | 66±2 | G1-1/4” | — | — | 1650*1180*1505 |
| LSW-37A-10 | 10 | 145 | 5.40 | ||||||||||
| LSW-45W-8 | 8 | 116 | 8.20 | 60 | 45 | 1490 | Water Cooled |
Direct Driven | 68±2 | G2” | G1-1/2” | 10 | 1800*1360*1670 |
| LSW-45W-10 | 10 | 145 | 7.00 | ||||||||||
| LSW-55W-8 | 8 | 116 | 10.00 | 75 | 55 | 1570 | Water Cooled |
Direct Driven | 69±2 | G2” | G1-1/2” | 12 | 1800*1360*1670 |
| LSW-55W-10 | 10 | 145 | 8.50 | ||||||||||
Company Profile
FAQ
Q1: Are you a manufacturer or trading company?
A1: Xihu (West Lake) Dis.in is professional screw air compressor factory located in HangZhou, China, CHINAMFG is Xihu (West Lake) Dis.in overseas market sales representative.
Q2: Xihu (West Lake) Dis.in is real member of Atlas-copco group?
A2: Yes, in 2571, Sweden Atlas-copco 100% acquired Xihu (West Lake) Dis.in.
Q3: Xihu (West Lake) Dis.in air-end from Atlas-copco?
A3: Yes, Xihu (West Lake) Dis.in LS/LSV, LOH, LSH and CS series air compressors all use Atlas Copco’s air-end.
Q4: What’s your delivery time?
A4: about 10-20days after you confirm the order, other voltage pls contact with us.
Q5: How long is your air compressor warranty?
A5: One year for the whole machine since leave our factory.
Q6: What’s the payment term?
A6:We accept T/T, LC at sight, Paypal etc.
Also we accept USD, RMB, JPY, EUR, HKD, GBP, CHF, KRW.
Q7: What’s the Min. Order requirement?
A7: 1unit
Q8: What service you can support?
A8: We offer after-sales service, custom service, production view service and one-stop service.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Type: | Twin-Screw Compressor |
| Samples: |
US$ 49097/unit
1 unit(Min.Order) | |
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| Customization: |
Available
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What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
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How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
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What Maintenance Is Required for Water-Lubricated Air Compressors?
Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:
- Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
- Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
- Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
- Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
- Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
- Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
- Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.
Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.


editor by CX 2024-01-08
China Best Sales Cost-Effective Performance Low Noise Industrial Oil Free Air-Cooling Hydrogen Compressor lowes air compressor
Product Description
Detailed Photos
Cost-Effective Performance Low Noise Industrial Oil Free Air-Cooling Hydrogen Compressor
Description&Advantages
Product Descriptions:
The Hydrogen Compressor manufactured by ASC Compressor Factory are oil-free lubrication reciprocating piston compressors developed in collaboration with the German company CHINAMFG DEMAG. These models are known for their low energy consumption, minimal noise, reduced vibration, high reliability, and easy operation.
Each unit primarily consists of the compressor mainframe, electric motor, common base frame, air system, cooling system, lubrication system, instrument control system, drainage system, and electrical system. All components are generally installed on a single common base frame, which is then mounted on a concrete foundation, making it a fixed-type gas station. The connections between the equipment and the fixing points to the base are detachable, making transportation, installation, operation, and maintenance extremely convenient.
As a specialty gas compressor, this model can also compress gases like helium, natural gas, LPG, associated petroleum gas, hydrogen, argon, ethylene, propylene, propane, chloromethane, chloroethane, ethylene oxide, perfluoroethane, carbon monoxide, ammonia, dimethyl ether, carbon dioxide, and coal gas. It’s widely used in industries like petroleum, chemical, fertilizer, metallurgy, industrial gases, fuel gas, food, and more.
Advantages:
Our products, incorporating technology from Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor. It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults
Product Parameters
| Model | Flow m3/h | Inlet Pressure (Mpa) |
Outlet Pressure (Mpa) |
Weight (Kg) |
Power (Kw) |
| VW-6/16-24 | 360 | 1.6 | 2.4 | 2600 | 110 |
| VW-6/(0-1.62)-(5-21) | 360 | 0-0.162 | 0.5-2.1 | 2350 | 75 |
| WW-26.7/0.5-10 | 1602 | 0.05 | 1 | 4500 | 250 |
| DW-2/0.2-16 | 120 | 0.02 | 1.6 | 1500 | 22 |
| WW-3/8 | 180 | normal pressure | 0.8 | 1500 | 22 |
| 2VW-50/3.5 | 3000 | normal pressure | 0.35 | 6000 | 220 |
| 2VW-16.7/0.5-20 | 1002 | 0.05 | 2 | 6500 | 185 |
| ZW-0.6/6-10 | 36 | 0.6 | 1 | 760 | 5.5 |
| ZW-0.8/12 | 48 | normal pressure | 1.2 | 1200 | 7.5 |
| DW-9.5/7 | 570 | normal pressure | 0.7 | 2600 | 55 |
| VW-4.5/0.5-10 | 270 | 0.05 | 1 | 2100 | 37 |
| 2VW-25/25 | 1500 | normal pressure | 2.5 | 2100 | 250 |
| 2VW-50/3.5 | 3000 | normal pressure | 0.35 | 6000 | 220 |
| DW-4.5/0.5-13 | 270 | 0.05 | 1.3 | 2500 | 18.5 |
| ZW-0.46/(5-10)-(15-20) | 27.6 | 0.5-1.0 | 1.5-2.0 | 850 | 11 |
| VW-5.6/(1.5-2)-25 | 27.6 | 0.15-0.2 | 2.5 | 2000 | 55 |
| V-6.5/(1-3)-7 | 390 | 0.1-0.3 | 0.7 | 1900 | 37 |
| WW-2.5/3-250 | 150 | 0.3 | 25 | 3500 | 110 |
Our Factory
Part of Customer Visit
Certifications & Testing
Related Product
FAQ
Q:Are you a factory?
A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.
Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.
Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.
Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products
Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard against any potential damage during the shipping process.
Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.
Send message Get product Offer & Brochure!!!
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/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Local Teams |
|---|---|
| Warranty: | 18 Months |
| Principle: | Reciprocating Compressor |
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Samples: |
US$ 40000/Set
1 Set(Min.Order) | |
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| Customization: |
Available
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How Do Water-Lubricated Air Compressors Contribute to Energy Savings?
Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:
- Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
- Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
- Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
- Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
- Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.
By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.
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What Is the Role of Filtration in Water-Lubricated Air Compressors?
Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:
Contaminant Removal:
- Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
- Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.
Protection of Components:
- Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
- Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.
Prevention of System Fouling:
- Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.
Extended Equipment Lifespan:
- Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.
Regular Maintenance and Monitoring:
- Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
- Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.
In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.
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Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
- Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
- Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
- Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
- Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
- Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.


editor by CX 2024-01-04
China Professional High Speed Energy Saving AC Oil Free Screw Air Compressor Manufacturer best air compressor
Product Description
Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages
1.Clean air 100% oil-free, class 0 oil free air according to ISO8537-1
2.Adopt GHH air end made in Germany
3.Technology patent used in oil free compressed air system
4.Significant energy saving, environmental-friendly and pollution-free
5.Low operation and maintenance cost
6.Powerful MAM microcomputer controller and touch screen
7.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc.
DENAIR Dry Type Oil Free Screw Air Compressor In Hannover Messe 2017
DENAIR Class 0 Certification
Comparison between dry oil free compressor and lubricated screw air compressor
Dry Type Oil-free Air Compressor Technical Parameters
| Model | Maximum working pressure | Capacity(FAD)* | Installed motor power |
Cooling Method | Noise Level** | Dimensions (mm) |
Weight | Air Outlet Pipe Diameter | |||||||
| 50 Hz | 60 Hz | ||||||||||||||
| bar(e) | psig | m³/min | cfm | m³/min | cfm | kW | hp | dB(A) | L | W | H | kG | |||
| DWW-55 | 7 | 102 | 9.35 | 330 | 8.06 | 285 | 55 | 75 | Air Cooling W-water Cooling | 74 | 2000 | 1200 | 1650 | 1900 | G1-1/2″ |
| 8 | 116 | 9.17 | 324 | 8.04 | 284 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1900 | G1-1/2″ | ||
| 10 | 145 | 8.11 | 286 | 7.05 | 249 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1900 | G1-1/2″ | ||
| DWW-55W | 7 | 102 | 9.35 | 330 | 8.06 | 285 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1800 | G1-1/2″ | |
| 8 | 116 | 9.17 | 324 | 8.04 | 284 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1800 | G1-1/2″ | ||
| 10 | 145 | 8.11 | 286 | 7.05 | 249 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1800 | G1-1/2″ | ||
| DWW-75 | 7 | 102 | 12.71 | 449 | 11.56 | 408 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2100 | DN50 | |
| 8 | 116 | 11.78 | 416 | 11.53 | 407 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2100 | DN50 | ||
| 10 | 145 | 11.57 | 409 | 10.11 | 357 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2100 | DN50 | ||
| DWW-75W | 7 | 102 | 12.71 | 449 | 11.56 | 408 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2000 | DN50 | |
| 8 | 116 | 11.78 | 416 | 11.53 | 407 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2000 | DN50 | ||
| 10 | 145 | 11.57 | 409 | 10.11 | 357 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2000 | DN50 | ||
| DWW-90 | 7 | 102 | 14.6 | 515 | 13.61 | 480 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2800 | DN50 | |
| 8 | 116 | 14.32 | 506 | 13.47 | 476 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2800 | DN50 | ||
| 10 | 145 | 13.55 | 478 | 12.5 | 441 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2800 | DN50 | ||
| DWW-90W | 7 | 102 | 14.6 | 515 | 13.61 | 480 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2180 | DN50 | |
| 8 | 116 | 14.32 | 506 | 13.47 | 476 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2180 | DN50 | ||
| 10 | 145 | 13.55 | 478 | 12.5 | 441 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2180 | DN50 | ||
| DWW-110 | 7 | 102 | 20.27 | 716 | N/A*** | N/A*** | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3200 | DN65 | |
| 8 | 116 | 19.03 | 672 | N/A*** | N/A*** | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3200 | DN65 | ||
| 10 | 145 | 16.65 | 588 | 15.57 | 550 | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3200 | DN65 | ||
| DWW-110W | 7 | 102 | 20.27 | 716 | N/A*** | N/A*** | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3050 | DN65 | |
| 8 | 116 | 19.03 | 672 | N/A*** | N/A*** | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3050 | DN65 | ||
| 10 | 145 | 16.65 | 588 | 15.57 | 550 | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3050 | DN65 | ||
| DWW-132 | 7 | 102 | 23.94 | 845 | 20.09 | 709 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3340 | DN65 | |
| 8 | 116 | 22.47 | 793 | 19.87 | 702 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3340 | DN65 | ||
| 10 | 145 | 20.19 | 713 | N/A*** | N/A*** | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3340 | DN65 | ||
| DWW-132W | 7 | 102 | 23.94 | 845 | 20.48 | 723 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3170 | DN65 | |
| 8 | 116 | 22.47 | 793 | 20.26 | 715 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3170 | DN65 | ||
| 10 | 145 | 20.19 | 713 | 19.82 | 700 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3170 | DN65 | ||
| DWW-160 | 7 | 102 | 27.26 | 962 | 25.47 | 899 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3700 | DN65 | |
| 8 | 116 | 25.86 | 913 | 25.17 | 889 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3700 | DN65 | ||
| 10 | 145 | 23.87 | 843 | 23.18 | 819 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3700 | DN65 | ||
| DWW-160W | 7 | 102 | 27.26 | 962 | 25.47 | 899 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3300 | DN65 | |
| 8 | 116 | 25.86 | 913 | 25.17 | 889 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3300 | DN65 | ||
| 10 | 145 | 23.87 | 843 | 23.8 | 819 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3300 | DN65 | ||
| DWW-185 | 7 | 102 | 30.19 | 1066 | 28.88 | 1571 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3900 | DN65 | |
| 8 | 116 | 29.53 | 1043 | 28.3 | 999 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3900 | DN65 | ||
| 10 | 145 | 27.2 | 960 | 27.17 | 960 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3900 | DN65 | ||
| DWW-185W | 7 | 102 | 30.19 | 1066 | 28.88 | 1571 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3460 | DN65 | |
| 8 | 116 | 29.53 | 1043 | 28.3 | 999 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3460 | DN65 | ||
| 10 | 145 | 27.2 | 960 | 27.17 | 960 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3460 | DN65 | ||
| DWW-200W | 7 | 102 | 36.41 | 1286 | 31.14 | 1100 | 200 | 270 | 78 | 3100 | 2150 | 2200 | 4300 | DN100 | |
| 8 | 116 | 33.86 | 1196 | 30.52 | 1078 | 200 | 270 | 78 | 3100 | 2150 | 2200 | 4300 | DN100 | ||
| 10 | 145 | 30.35 | 1071 | 28.82 | 1018 | 200 | 270 | 78 | 3100 | 2150 | 2200 | 4300 | DN100 | ||
| DWW-220W | 7 | 102 | 38.99 | 1377 | 37.54 | 1325 | 220 | 300 | 78 | 3100 | 2150 | 2200 | 4500 | DN100 | |
| 8 | 116 | 37.93 | 1339 | 36.78 | 1299 | 220 | 300 | 78 | 3100 | 2150 | 2200 | 4500 | DN100 | ||
| 10 | 145 | 33.79 | 1193 | 31.08 | 1097 | 220 | 300 | 78 | 3100 | 2150 | 2200 | 4500 | DN100 | ||
| DWW-250W | 7 | 102 | 47.26 | 1669 | 41.53 | 1466 | 250 | 350 | 78 | 3100 | 2150 | 2200 | 4550 | DN100 | |
| 8 | 116 | 43.31 | 1529 | 40.69 | 1437 | 250 | 350 | 78 | 3100 | 2150 | 2200 | 4550 | DN100 | ||
| 10 | 145 | 38.88 | 1373 | 37.43 | 1322 | 250 | 350 | 78 | 3100 | 2150 | 2200 | 4550 | DN100 | ||
| DWW-280W | 7 | 102 | 51.04 | 1802 | N/A*** | N/A*** | 280 | 375 | 80 | 3400 | 2400 | 2200 | 4800 | DN100 | |
| 8 | 116 | 47.24 | 1668 | N/A*** | N/A*** | 280 | 375 | 80 | 3400 | 2400 | 2200 | 4800 | DN100 | ||
| 10 | 145 | 43.26 | 1528 | 41.4 | 1462 | 280 | 375 | 80 | 3400 | 2400 | 2200 | 4800 | DN100 | ||
| DWW-315W | 7 | 102 | 52.03 | 1837 | N/A*** | N/A*** | 315 | 425 | 80 | 3400 | 2400 | 2200 | 5000 | DN100 | |
| 8 | 116 | 51.04 | 1802 | N/A*** | N/A*** | 315 | 425 | 80 | 3400 | 2400 | 2200 | 5000 | DN100 | ||
| 10 | 145 | 47.18 | 1666 | N/A*** | N/A*** | 315 | 425 | 80 | 3400 | 2400 | 2200 | 5000 | DN100 | ||
Low Pressure Dry Type Oil-free Air Compressor Technical Parameters
| Model | Maximum working pressure | Capacity(FAD)* | Installed motor power |
Cooling Method | Noise Level** | Dimensions (mm) |
Weight | Air Outlet Pipe Diameter |
|||||||
| 50 Hz | 60 Hz | ||||||||||||||
| bar(e) | psig | m³/min | cfm | m³/min | cfm | kW | hp | dB(A) | L | W | H | kG | |||
| DWL-55-2 | 2.5 | 37 | 15.33 | 541 | 14.4 | 508 | 55 | 75 | Air Cooling W-water Cooling | 69 | 2100 | 1500 | 1790 | 2500 | DN100 |
| DWL-55-3 | 3.5 | 51 | 12.78 | 451 | 10.85 | 383 | 55 | 75 | 69 | 2100 | 1500 | 1790 | 2500 | DN100 | |
| DWL-75-2 | 2.5 | 37 | 19.92 | 703 | 19.85 | 701 | 75 | 100 | 69 | 2100 | 1500 | 1790 | 2650 | DN100 | |
| DWL-75-3 | 3.5 | 51 | 16.3 | 575 | 15.86 | 560 | 75 | 100 | 69 | 2100 | 1500 | 1790 | 2650 | DN100 | |
| DWL-90-2 | 2.5 | 37 | 26.07 | 921 | 26.28 | 928 | 90 | 120 | 72 | 2800 | 1800 | 1860 | 2750 | DN100 | |
| DWL-90-3 | 3.5 | 51 | 19.54 | 690 | 18.3 | 646 | 90 | 120 | 72 | 2100 | 1500 | 1790 | 2750 | DN100 | |
| DWL-110(W)-2 | 2.5 | 37 | 33.16 | 1171 | 29.82 | 1053 | 110 | 150 | 72 | 3100 | 2150 | 2200 | 3500 | DN150 | |
| DWL-110(W)-3 | 3.5 | 51 | 25.6 | 904 | 23.9 | 884 | 110 | 150 | 72 | 2800 | 1800 | 1860 | 3000 | DN150 | |
| DWL-132(W)-2 | 2.5 | 37 | 40.24 | 1421 | 36.99 | 1271 | 132 | 175 | 72 | 3100 | 2150 | 2200 | 3600 | DN150 | |
| DWL-132(W)-3 | 3.5 | 51 | 27.23 | 961 | 29.43 | 1039 | 132 | 175 | 72 | 2800 | 1800 | 1860 | 3100 | DN150 | |
| DWL-160(W)-2 | 2.5 | 37 | 49.42 | 1745 | 45.2 | 1596 | 160 | 215 | 76 | 3100 | 2150 | 2200 | 3900 | DN150 | |
| DWL-160(W)-3 | 3.5 | 51 | 35.75 | 1262 | 35.12 | 1240 | 160 | 215 | 76 | 3100 | 2150 | 2200 | 3800 | DN150 | |
| DWL-185(W)-2 | 2.5 | 37 | 56.02 | 1989 | 52.71 | 1861 | 185 | 250 | 79 | 3400 | 2400 | 2200 | 4100 | DN150 | |
| DWL-185(W)-3 | 3.5 | 51 | 42.21 | 1490 | 40.28 | 1422 | 185 | 250 | 79 | 3400 | 2400 | 2200 | 4000 | DN150 | |
*) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
**) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A)
***) TBD-To Be Discussed
****) W-Water cooling
DENAIR Factory
Why Choose DENAIR ?
1.Original Germany AERZEN/DENAIR air end,larger air delivery,lower noise.
2. Oil free screw air compressor Pass CE, ISO9001 Quality Certification
3. One of 3 biggest air compressor manufacturer in China
4. Complete before-on-after sales service
5. Immediate reply or solution by email or call
6.Special oil gas separator with patents
7.High efficiency motor, up to 96%
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
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| Cooling System: | Air Cooling and Water Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Are the Safety Considerations When Using Water-Lubricated Compressors?
When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:
- Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
- Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
- Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
- Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
- Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
- Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.
It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.
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How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
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Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
- Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
- Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
- Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
- Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
- Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.


editor by CX 2024-01-04
China Custom Apoti Afefe Oilless Screw Silent Portable Used Oil-Free Industrial Mini Max Part Dental Oil Piston Free Rotary AC Air Pump Compressor air compressor portable
Product Description
| Item NO: 0.6/150L | |||||||
| Power: 4000W Copper Wire | |||||||
| Motor: 2090 Square Style | |||||||
| Cylinder: 90*2 | |||||||
| Voltage: 380V/50HZ | |||||||
| Tank Size: 350*1050mm | |||||||
| Package: Wooden Shelf | |||||||
| Accessories: 6 inch wheel, European Plug, Horizontal Switch,Square net |
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| Warranty: | 1year |
|---|---|
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?
Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:
Water Quality:
- Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
- Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.
Water Treatment Methods:
- Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
- Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
- Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
- Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.
Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.
Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.
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What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?
When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:
Operating Environment:
- Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
- Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.
Maintenance and Service:
- Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
- Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.
Environmental Impact:
- Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
- Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.
Application-Specific Factors:
- Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
- Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.
Cost Considerations:
- Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
- Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.
By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.
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How does a water lubrication system work in air compressors?
A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:
1. Water Injection:
In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.
2. Lubrication:
As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.
3. Cooling:
The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.
4. Separation and Filtration:
After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.
5. Water Treatment:
In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.
6. Recirculation or Discharge:
Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.
By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.


editor by CX 2024-01-03
China high quality Oil Free Air Compressor AC Power Oil Free Air Compressor Manufacturers best air compressor
Product Description
Product Paramenters
| ITEM NO | GLE750A |
| Name | Air compressor |
| Packing | 2 pcs / carton case |
| Weight | 8.5 kg |
| Dimension | 255*135*212 mm |
| Technical Specification | Voltage :220V 50Hz /110V 60Hz ; |
| Power: <=650W ; | |
| Air flow rate : 120L/min @ 2 bar ; | |
| Rate working pressure : 2 bar ; | |
| Restart pressure : 0 bar; | |
| Noise : ≤55dB(A) ; | |
| Speed: 1440rpm / 1700rpm ; | |
| Temperature : -5ºC-40ºC ; | |
| Thermal protector : 135ºC | |
| Insulation class: B | |
| with oxidation treatment |
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| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Applicable Industry: | Hotels, Garment Shops, Building Material Shops |
| Brand Name: | OEM |
| Voltage: | 220V/110V(Can Be Customized), 110V 220V 380V |
| Weight: | 10.5kg |
| Samples: |
US$ 120/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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What Are the Safety Considerations When Using Water-Lubricated Compressors?
When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:
- Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
- Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
- Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
- Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
- Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
- Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.
It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.
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What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?
When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:
Operating Environment:
- Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
- Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.
Maintenance and Service:
- Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
- Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.
Environmental Impact:
- Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
- Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.
Application-Specific Factors:
- Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
- Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.
Cost Considerations:
- Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
- Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.
By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.
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How does a water lubrication system work in air compressors?
A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:
1. Water Injection:
In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.
2. Lubrication:
As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.
3. Cooling:
The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.
4. Separation and Filtration:
After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.
5. Water Treatment:
In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.
6. Recirculation or Discharge:
Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.
By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.


editor by CX 2024-01-03
China Hot selling Dry Type Oil Free Screw Air Compressor for Bottle Blowing Industrial supplier
Product Description
Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages
1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
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| Lubrication Style: | Oil-free |
|---|---|
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Are the Key Components of a Water-Lubrication System in Compressors?
A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:
Water Supply:
- Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
- Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.
Lubrication System:
- Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
- Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
- Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
- Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
- Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.
Control and Monitoring:
- Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
- Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
- Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.
Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.
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Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
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Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.


editor by CX 2024-01-02
China OEM Industrial Mute Medical Oilless Direct Drive Oil Free Screw Air Compressor manufacturer
Product Description
| Model : | Oil Free Series |
| Type: | Dry Oil Free Screw Air Compressor |
| Voltage: | Dry Oil Free Screw Air Compressor |
| Working Pressure: | 8~12.5bar |
| Installed Motor Power: | 5.5~250 Kw |
| Capacity: | 0.2~44.78 m3/min |
| Driven Method: | Direct Driven |
| Power | 380V / 3PH / 50HZ / 60HZ 220V / 3PH / 50HZ / 60HZ 440V / 3PH / 50HZ / 60HZ 415V / 3PH / 50HZ / 60HZ Can be customized |
| Air End: | SKF/SKF |
| Transport Package: | Standard Wooden Packing |
| Electrical control system | Schneider |
| Motor protection grade | IP54 |
| Insulation class | F |
| Outlet Air Humidity | ambient temperature+10ºC |
Product Features
In pharmaceutical, electronic, chemical, microbial fermentation, blow moulding, pressure detection and other industrial production, there are many medium-pressure compressed air to be used to 1.6-4.0 MPa in power plants, naval ships, military and national defense facilities. At present, piston air compressors are mostly used at home and abroad, while piston air compressors are characterized by large vibration, high noise, large leakage and short service life, so their efficiency is very low and the same work is done. The medium pressure oil-free screw machine has compact structure, high working efficiency, low noise, low vibration, easy maintenance, low operating cost and good air quality. At the same time, the series of machines are controlled by micro-computer system. The whole machine has multiple protective performance of pressure, temperature and overload energy.
1.Constant pressure control: high-precision constant pressure control with a pressure fluctuation range within0.01MPa.
2. Variable frequency soft start: remove CHINAMFG current during starting, avoid the power grid impact, prevent the current impact through gradual speed regulation and improve flexibility;
3.No idling: prevent idling of the compressor during running and reduce invalid energy consumption;
3.High performance vector control: low-frequency starting provides a large torque and a low running current, ensuring to get a reasonable torque to drive the air compressor to run stably with the minimum temperature rise of the motor within a wide speed range;
| Model | Working Pressure | Capacity | Motor Power | Noise dB(A) |
Inlet and outlet pipe diameter of cooling water |
Cooling water volume |
Dimension(mm) | Net Weight | Air Outlet Pipe Diameter | ||||
| Psi | bar | Cfm | m3/min | kw/hp | Water temp.32ºC |
L | W | H | KGS | ||||
| T/H | |||||||||||||
| SGM08 | 116 | 8 | 40.65 | 1.15 | 7.5/10 | 58 | 3/4″ | 2 | 1550 | 775 | 1445 | 630 | 3/4″ |
| 145 | 10 | 36.01 | 1.02 | ||||||||||
| SGM11 | 116 | 8 | 54.73 | 1.55 | 11/15 | 58 | 3/4″ | 2.5 | 1080 | 750 | 1571 | 280 | 3/4″ |
| 145 | 10 | 46.61 | 1.32 | ||||||||||
| 174 | 12 | 36.02 | 1.02 | ||||||||||
| SGM15 | 116 | 8 | 84.74 | 2.40 | 15/20 | 63 | 1″ | 3.5 | 1080 | 750 | 1571 | 300 | 1″ |
| 145 | 10 | 74.86 | 2.12 | ||||||||||
| 174 | 12 | 56.85 | 1.61 | ||||||||||
| SGM18 | 116 | 8 | 109.46 | 3.10 | 18.5/25 | 65 | 1″ | 4 | 1380 | 850 | 1185 | 430 | 1″ |
| 145 | 10 | 92.51 | 2.62 | ||||||||||
| 174 | 12 | 75.21 | 2.13 | ||||||||||
| SGM22 | 116 | 8 | 123.59 | 3.50 | 22/30 | 65 | 1″ | 5 | 1380 | 850 | 1185 | 450 | 1″ |
| 145 | 10 | 110.52 | 3.13 | ||||||||||
| 174 | 12 | 92.16 | 2.61 | ||||||||||
| SGM30 | 116 | 8 | 176.55 | 5.00 | 30/40 | 66 | 1 1/4″ | 7 | 1380 | 850 | 1185 | 500 | 1 1/2″ |
| 145 | 10 | 148.30 | 4.20 | ||||||||||
| 174 | 12 | 112.29 | 3.18 | ||||||||||
| SGM37 | 116 | 8 | 215.39 | 6.10 | 37/50 | 67 | 1 1/4″ | 9 | 1500 | 1000 | 1345 | 650 | 1 1/2″ |
| 145 | 10 | 184.32 | 5.22 | ||||||||||
| 174 | 12 | 169.84 | 4.81 | ||||||||||
| SGM45 | 116 | 8 | 257.76 | 7.30 | 45/60 | 68 | 1 1/2″ | 10 | 1500 | 1000 | 1345 | 680 | 2″ |
| 145 | 10 | 216.45 | 6.13 | ||||||||||
| 174 | 12 | 199.50 | 5.65 | ||||||||||
| SGM55 | 116 | 8 | 338.98 | 9.60 | 55/75 | 70 | 1 1/2″ | 12 | 1800 | 1250 | 1670 | 1150 | 2″ |
| 145 | 10 | 303.67 | 8.60 | ||||||||||
| 174 | 12 | 262.00 | 7.42 | ||||||||||
| SGM75 | 116 | 8 | 441.38 | 12.50 | 75/100 | 73 | 1 1/2″ | 18 | 1800 | 1250 | 1670 | 1200 | 2″ |
| 145 | 10 | 403.24 | 11.42 | ||||||||||
| 174 | 12 | 347.10 | 9.83 | ||||||||||
| SGM90 | 116 | 8 | 575.55 | 16.30 | 90/120 | 73 | 2″ | 20 | 1800 | 1250 | 1670 | 1350 | 2 1/2” |
| 145 | 10 | 512.70 | 14.52 | ||||||||||
| 174 | 12 | 434.31 | 12.30 | ||||||||||
| SGM110 | 116 | 8 | 685.01 | 19.40 | 110/150 | 78 | 2″ | 24 | 2300 | 1470 | 1840 | 1800 | 2 1/2” |
| 145 | 10 | 596.74 | 16.90 | ||||||||||
| 174 | 12 | 533.18 | 15.10 | ||||||||||
| SGM132 | 116 | 8 | 784.24 | 22.21 | 132/175 | 78 | 2″ | 30 | 2300 | 1470 | 1840 | 1850 | 2 1/2” |
| 145 | 10 | 719.62 | 20.38 | ||||||||||
| 174 | 12 | 645.82 | 18.29 | ||||||||||
| SGM160 | 116 | 8 | 1018.69 | 28.85 | 160/200 | 78 | 2 1/2″ | 35 | 2300 | 1470 | 1840 | 2000 | 3″ |
| 145 | 10 | 865.80 | 24.52 | ||||||||||
| 174 | 12 | 782.82 | 22.17 | ||||||||||
| SGM200 | 116 | 8 | 1293.41 | 36.63 | 200/270 | 78 | 3″ | 43 | 3150 | 1980 | 2152 | 3500 | 4″ |
| 145 | 10 | 1154.64 | 32.70 | ||||||||||
| 174 | 12 | 978.79 | 27.72 | ||||||||||
| SGM250 | 116 | 8 | 1514.09 | 42.88 | 250/350 | 78 | 3″ | 53 | 3150 | 1980 | 2152 | 3800 | 4 |
| 145 | 10 | 1377.09 | 39.00 | ||||||||||
| 174 | 12 | 1223.14 | 34.64 | ||||||||||
| SGM320 | 116 | 8 | 2086.82 | 59.10 | 320/430 | 80 | 4″ | 60 | 3150 | 1980 | 2152 | 4000 | 5″ |
| 145 | 10 | 1889.09 | 53.50 | ||||||||||
| 174 | 12 | 1703.71 | 48.25 | ||||||||||
| Motor Protection Class: IP23/IP54/IP55 or as per your required | |||||||||||||
| Voltage: 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests. | |||||||||||||
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
If you are interested in any of our products,please feel free to contact us.
We are looking CHINAMFG to cooperating,growing and developing with your sincerely.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
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What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
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Are There Regulations Governing the Use of Water-Lubricated Air Compressors?
When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:
1. Occupational Safety and Health Administration (OSHA) Regulations:
OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.
2. Environmental Protection Agency (EPA) Regulations:
The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.
3. International Organization for Standardization (ISO) Standards:
The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.
4. Manufacturer Guidelines and Recommendations:
In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.
It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.
By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.
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Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
- Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
- Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
- Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
- Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
- Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.


editor by CX 2024-01-02
China Good quality Home Use Portable Mini Small Silent Oil Free Dental 550W Air Compressor with Great quality
Product Description
|
MODEL |
POWER |
TANK |
PRESSURE |
SPEED |
AIR DELIVERY |
WEIGHT |
DIMENSIONS |
|
w |
liter/gallon |
bar/psi |
rpm |
L/min |
kg |
mm |
|
|
BW-600-9L |
550 |
9/2.38 |
8/115 |
1420 |
110 |
15 |
480*215*480 |
|
BW-800-24L |
750 |
24/6.5 |
8/115 |
1420 |
145 |
20 |
535*275*565 |
|
BW-600H2-50L |
550*2 |
50/13.2 |
8/115 |
1420 |
220 |
35 |
695*345*580 |
|
BW-800H3-100L |
750*3 |
100/26.5 |
8/115 |
1420 |
435 |
83 |
1070*400*690 |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Compress Level: | Multistage |
| Customization: |
Available
|
|
|---|
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What Are the Safety Considerations When Using Water-Lubricated Compressors?
When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:
- Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
- Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
- Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
- Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
- Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
- Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.
It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.
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How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
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What is a water lubrication air compressor?
A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:
Working Principle:
In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.
Advantages:
1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.
2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.
3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.
4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.
Applications:
Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
- Food and beverage processing
- Pharmaceutical manufacturing
- Electronics manufacturing
- Spray painting and coating
- Laboratories and research facilities
- Dental offices
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.


editor by CX 2023-12-29
China best Car Repair Tool Equipment Direct Drive Oil Free Screw Air Compressor with Dryer Air Tank Air Filter air compressor oil
Product Description
Product Description
WLD Screw Air Compressor,Air Dryer,Air Tank and Filter
Product Parameters
1. Screw Air Compressor
| Screw Air Compressor A Series | ||||||
| Model | WLD-10A | WLD-15A | WLD-20A | WLD-30A | WLD-40A | WLD-50A |
| Air volume/Air pressure(m3/min/Mpa) | 1.35/0.7 | 1.8/0.7 | 2.5/0.7 | 3.8/0.7 | 5.2/0.7 | 6.5/0.7 |
| 1.2/0.8 | 1.6/0.8 | 2.3/0.8 | 3.4/0.8 | 5.0/0.8 | 6.1/0.8 | |
| 1/1.0 | 1.3/1.0 | 2/1.0 | 3.1/1.0 | 4.3/1.0 | 5.5/1.0 | |
| 0.8/1.2 | 1/1.2 | 1.7/1.2 | 2.7/1.2 | 3.8/1.2 | 4.9/1.2 | |
| Ambient temperature(ºC) | -5~+45ºC | |||||
| Cooling way | air cooling | |||||
| Discharge temperature(ºC) | ambient temperature <15ºC | |||||
| Lubrication oil(L) | 6 | 12 | 18 | 20 | 20 | 29 |
| Noise(dBA) | 66±2 | 68±2 | ||||
| Driving way | belt drive | belt drive | belt drive | direct drive | ||
| Electricity(V/ph/Hz) | 380/3/50 | |||||
| Power(KW) | 7.5 | 11 | 15 | 22 | 30 | 37 |
| Starting method | Y-△Starter | |||||
| Dimension(mm) L | 960 | 1100 | 1100 | 1380 | 1500 | 1500 |
| W | 580 | 710 | 710 | 850 | 1000 | 1000 |
| H | 770 | 1100 | 1100 | 1250 | 1350 | 1350 |
| Net Weight(kg) | 178 | 327 | 337 | 500 | 683 | 683 |
| Outlet pipe dia(inch) | 1/2″ | 1″ | 1″ | 5/4″ | 3/2″ | 3/2″ |
Direct drive screw air compressor
Connected with rotor, motor and it’s outer case form a unit which can achieve zero maintenance. Besides, due to less spare parts, direct drive has less transmission loss to make it more stable and get longer life.
2.Air dryer
Refrigerated air dryer
Advantage
- Low dew point-pressure dew point as low as 5ºC, outlet dew point can reach 15ºC or lower on standard condition.
- High-efficiency pre cooling regenerator-reduce the load of evaporator by increasing outlet temp by 10-15ºC and decreasing inlet temp by 8-12ºC
- Colliding whirlwind air-water separator-air and water can be completely separated at dew point.
- Heat bypass valve-balance pressure, reduce load of compressor, decrease power loss, ensure performance of dryer even at low temperature environment.
- Pressure protection switch-avoid damage to dryer compressor if any fault
- Protective welding way-ensure cleanness in cooling system and avoid to block system
- Good quality cooling spare parts-Panasonic, Cope-land, Tecumseh, CHINAMFG compressor, CHINAMFG expansion valve, Saginomiya solenoid valve.
- Increased condenser-15-20% bigger than normal condenser make sure refrigerant liquefy completely at serious environment.
- Compact outline-small size, less weight, easy to install and disassemble
- Strict QC-test completely before leaving factory to ensure 100% good products.
Refrigerated air dryer
Advantage
- Low dew point-pressure dew point as low as 5ºC, outlet dew point can reach 15ºC or lower on standard condition.
- High-efficiency pre cooling regenerator-reduce the load of evaporator by increasing outlet temp by 10-15ºC and decreasing inlet temp by 8-12ºC
- Colliding whirlwind air-water separator-air and water can be completely separated at dew point.
- Heat bypass valve-balance pressure, reduce load of compressor, decrease power loss, ensure performance of dryer even at low temperature environment.
- Pressure protection switch-avoid damage to dryer compressor if any fault
- Protective welding way-ensure cleanness in cooling system and avoid to block system
- Good quality cooling spare parts-Panasonic, Cope-land, Tecumseh, CHINAMFG compressor, CHINAMFG expansion valve, Saginomiya solenoid valve.
- Increased condenser-15-20% bigger than normal condenser make sure refrigerant liquefy completely at serious environment.
- Compact outline-small size, less weight, easy to install and disassemble
- Strict QC-test completely before leaving factory to ensure 100% good products.
Air Dryer Technical Specification
| Model | WLD-10 | WLD-20 | WLD-30 | WLD-50 |
| Air volume(m3/min) | 1.5 | 2.5 | 3.8 | 6.7 |
| Working condition | A. entrance temp 80ºC B. environment temp 45ºC C. air pressure 10 kg/cm2 | |||
| Pressure dewpoint | 2~10ºC | |||
| Refrigerant | R22 | |||
| Refrigerant Motor(HP) | 0.35 | 0.5 | 0.75 | 0.8 |
| Electricity | AC 220V 50 | |||
| Dimension(mm)L | 620 | 750 | 800 | 930 |
| W | 410 | 420 | 425 | 485 |
| H | 650 | 730 | 810 | 900 |
| Weight(kg) | 38 | 60 | 73 | 92 |
3.Air tank
| AIR TANK DATA | ||||||||||||||||
| NO. | Specifications | Temp(ºC) | Total height(mm) | Inside size (mm) | Air inlet port | Air outlet port | Support pillar | Blowdown valve connector(inch) | Compressor capacity parameters(m3/min) | |||||||
| Volume(m3) | Pressure(MPa) | Height(mm) | Port Size(mm) | Connector(inch) | Height(mm) | Port size(mm) | Connector(inch) | Separation distance (mm) | Size (mm) | |||||||
| 1 | 0.3 | 0.8 | 150 | 1592 | 550 | 642 | 25 | 1 | 1242 | 25 | 1 | 400 | 20 | 0.5 | 2.6-3 | |
| 1 | 1592 | |||||||||||||||
| 1.3 | 1598 | |||||||||||||||
| 3 | 0.6 | 0.8 | 150 | 1905 | 700 | 680 | 40 | 1.5 | 1550 | 40 | 1.5 | 490 | 24 | 0.5 | 4.8-6 | |
| 1 | ||||||||||||||||
| 1.3 | ||||||||||||||||
| 4 | 1 | 0.8 | 150 | 2240 | 800 | 760 | 40 | 1.5 | 1760 | 40 | 1.5 | 560 | 24 | 0.5 | 8-10 | |
| 1 | 2243 | |||||||||||||||
| 1.3 | 2291 | |||||||||||||||
4.Filter
Precision filter
Function
Filter out ozone, gas and particulates in compressed air.
Multi filter material include borosilicate fiber, glass fiber, acticarbon fiber, unwoven fabric and stainless steel mesh.
C filter, remove most liquid and 3 μm above particulates, oil content as low as 5ppm and little water, dust and oil mist.
T filter, remove 1μm above liquid and particulates, oil content reach 0.5ppm.
A filter, remove 0.01μm above liquid and particulates, oil content reach 0.001ppm
Associated Products
WLD Air compressor
Company Profile
Product Showroom
Meeting Room
Exhibition
FAQ
FAQ
Q1:Are you Manufacturer or Trading Company?
A:We are a professional manufacturer with our own export department.
Our factory was established in 2000.
Q2:Where is your factory located? How can I visit there?
A:Our company is located in HangZhou City, China.All clients, from home and abroad,are warmly welcomed to visit us.
Q3. What is your terms of packing?
A: Generally, we pack our goods by thicker bubble paper, some of them are packed by carton.
Q4. What is your terms of payment?
A: By T/T, 30% as deposit for production, and 70% balance before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q5. What is your terms of delivery?
A: Normally our quotation is under FOB HangZhou, but we also accept EXW, FOB, CFR, CIF, DDU.
Q6. How about your delivery time?
A: Generally, it will take 10 to 15 days after receiving full payment. If your voltage is different from 380V/3PH/50Hz, the delivery time will be around 20 days for custom-made motors or electric components.
Q7.Can we customize our product?
A:Yes,you can.Customized material and standard are acceptable. We can provide different standards according to your market and favor.
Q8: How do you make our business long-term and good relationship?
A1. We keep good quality and competitive price to ensure our customers benefit ;
A2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
Q9: Why choose WeiLongDa?
A1. Wallboard – All WLD spray booth wall panels are anti-fire EPS,foam density is 14kg/m²;
A2. Front door – with aluminum view window, made of 50mm EPS, 0.8mm galvanized steel with plastic spray. Front door is like a face, beautiful, strong, practical, leakproof, anti-rusting & long-lasting, it means your workshop will attract more business and you will spend less time and money on spray booth maintenance;
A3. Steel structure – 4000kg vehicle can safely get in and out of the booth without worried, no noise, vibration is minimized, no air leakage, dust free, clean and efficient, we use thick galvanized steel pipes to make our spray booth cabinet, so our cabinet is anti-rusting;
A4. Heat exchanger – 2 layers radia pipes structure with 2 CHINAMFG welded by experienced skillful welder, it is high efficiency & safe;
A5. Motor fan – introduced from Simens technology with large air flow at low noise, high quality bearing, full cooper coils, rock wool sound proff cover;
A6. Components finishing – since CHINAMFG factory has its own powder coating facility, all components seen were with powder coated treatment. Strong anti-rusting finishing, not just good looking but also make a durable spray booth.
A7. Advantages of CHINAMFG control panel – 1) dust free 2) user can intuitively see the booth actual operation status from the panel 3) spray temperature and baking temperature were set in internal memory, no need to reset temperature when change the mode 4) digital pressure display with over pressure alarm 5) over heat fire alarm system 6) we offer 1 year warranty, life-long maintenance for our booth;
A8. Small details – 1) hinge type ceiling filter frame, 1 person can handle changing filter 2) flter is self sealing no need screw to fix 3) fan filter is easy to access with small door and handle 4) front door locking pin with position locking 5) infrared lamp with rock wool isolation 6) infrared lamp install with isolation distance 7) infrared lamp with door open security sensor switch 8) infrared lamp with wire entrance prastic screw.
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| After-sales Service: | Online & Others |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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How Do You Ensure Proper Water Lubrication in Air Compressors?
Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:
- Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
- Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
- Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
- Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
- Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
- Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.
By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.
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How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?
Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:
Positive Effects:
- Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
- Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
- Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.
Negative Effects:
- Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
- Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
- System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.
Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.
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Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.


editor by CX 2023-12-29