Product Description
Product Description
Features of the products
Small size, light weight, large exhaust volume, clean gas without oil, easy to install.
Purposes of the products
Can be used to transport cement, grain, lime, plastic, feed and other granular materials and powder materials tank truck, tank ship; It can also be used as an air power source for gas delivery devices.
| Machine type | HYCW-10/2 Single Cylinder (cast iron model) | |
| item | unit | Parameter value |
| Air displacement | m3 / min | 10 |
| Exhaust pressure | MPa | 0.2 |
| Shaft power | KW | ≤35 |
| Specific power | KW / m3 . min -1 | 3.5 |
| Inspiratory temperature | ºC | ≤40 |
| Exhaust temperature | ºC | ≤160 |
| Lubricating oil temperature | ºC | 65 |
| cleanliness | Mg | 720 |
| noise | Db ( A ) | 70 |
| weight | KG | 225 |
| Rotational speed | r / min | 980 |
| torque | N . M | 341 |
| Overall dimension | mm (Length * width * height) | 976.5 * 620 * 760 |
| Installation position | Seated mounting | |
Hot Products
Company Profile
The products cover 31 provinces of china, cities and autonomous regions, and export to more than 50 countries and regions.
Packaging & Shipping
FAQ
Q1.Dose your company has your own factory?
A:Yes,we have a factory ourself.which is in this business for 15 years in China.
Our factory is in the trailer base LiangShan,ZheJiang ,China.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ; 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 7*24 Hours |
|---|---|
| Warranty: | 6 Months |
| Weight: | 210kg |
| Noise: | 70dB(a) |
| Lubricating Oil Temperature: | 65ºC |
| Exhaust Temperature: | <=160ºC |
| Customization: |
Available
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How Do Water-Lubricated Air Compressors Contribute to Energy Savings?
Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:
- Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
- Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
- Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
- Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
- Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.
By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.
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How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
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Are Water Lubrication Air Compressors More Environmentally Friendly?
Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:
- Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
- Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
- Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
- Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
- Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.
Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.
editor by CX 2024-04-15
China supplier Oil-Free Air Compressor Centrifugal Air Booster Machine for Hydrogen Fuel Cell portable air compressor
Product Description
Product Description
Pressurized oil-free centrifugal air compressor
The fuel cell air compressor is mainly used in the fuel cell air circuit to compress the external gas to obtain a suitable inlet pressure and flow rate for the operation of the stack.Oil free air compressors have the following advantages:
1. The oil-free air compressor adopts small cylinders, with a smaller volume and more compact structure;
2. The oil-free air compressor has excellent balance performance and does not require too many parts;
3. Low vibration, but high operating efficiency;
4. The oil-free silent design is used in the design of oil-free air compressors, which will not produce excessive noise during long-term operation;
5. Unmanned duty can be achieved during the work process;
6. The design of oil-free air compressors intentionally avoids excessive components, so they do not require a lot of manpower and material resources for maintenance and upkeep.
Product Parameters
| Pressurized oil-free centrifugal air compressor |
| model | XT-FCC160 | XT-FCC300 | XT-FCC300S | XT-FCC300P |
| Rated Pressure Ratio(PR) | 2.5 | 2.5 | 2.5 | 2.8 |
| Flow (g/s) | 58 | 108 | 108 | 97 |
| Air compressor rated power( KW) | 9 | <15 | <15 | 15.94 |
| Matching system power (KW) | 30-50 | 50-100 | 50-100 | 50-100 |
| Intake air temperature ºC |
-30-45ºC | -30-45ºC | -30-45ºC | -30-45ºC |
| voltage ( VDC) | 450-750 | 450-750 | 450-750 | 450-750 |
| Start/stop Life (times) | >100000 | >100000 | >100000 | >100000 |
Company Profile
HangZhou Sinopower Technologies Co., Ltd. develops and distributes various products in the hydrogen energy industry chain, including but not limited to hydrogen production, hydrogen storage, hydrogen supply, stacks and BOP parts, fuel cell system assemblies, fuel cell vehicles, etc. We have an experienced professional technical research and development team, which can provide professional services from product selection and matching, system design, product customization development and technical support. We provide hydrogen fuel cell design and R&D services and finished hydrogen fuel cell products for mainstream forklift companies in China. We have experience in stack integration and packaging services and are well received by customers at home and abroad.
Packaging & Shipping
The packaging of the items is strong and intact, avoiding breakage, leakage, and loss during the shipping process; avoiding damage to the internal items caused by external climate changes.Customize packaging according to the actual product to ensure that the product arrives at the customer’s designated place without damage.
Our Advantages
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| After-sales Service: | Available |
|---|---|
| Warranty: | 1year |
| Installation Type: | Stationary Type |
| Lubrication Style: | Oil-free |
| Cylinder Position: | Vertical |
| Rated Pressure Ratio: | 2.5-2.8 |
| Samples: |
US$ 1469/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
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Can Water-Lubricated Compressors Be Integrated into Existing Systems?
Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:
Space and Compatibility:
- Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
- Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.
Water Supply:
- Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
- Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.
Installation and Configuration:
- Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
- Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.
System Performance and Optimization:
- System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
- System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.
Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.
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Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2024-04-11
China Best Sales Industrial Compressor Used Cheap Screw Air Compressor for Embroidery Machine manufacturer
Product Description
Product Description
KaiShan LGZJ-35/25 Diesel Screw Air Compressor
CHINAMFG screw air compressors, offering the industry’s high standard of working performance and meeting a wide range of construction needs in the market. It adopts high compression efficiency screw main engine, powerful brand engine, air volume control system to meet a wide range of needs and efficient cooling system for excellent performance and reliability.
FAQ:
Q1: Are you a factory or trade company?
A1: We are a factory. And we have ourselves trading company.
Q2: What is the exact address of your factory?
A2: Our company is located in No.625, Century Avenue, HangZhou, ZHangZhoug, China
Q3: Warranty terms of your machine?
A3: One-year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts for the machines?
A4: Yes, of course.
Q5: What about the voltage of products? Can they be customized?
A5: Yes, of course. The voltage can be customized according to your requirements.
Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.
Q7: How long will you take to arrange production?
A7: 380V 50HZ we can deliver the goods within 7-15 days. Other electricity or another color we will delivery within 25-30 days.
Q8: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Water Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
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What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2024-02-04
China Best Sales Factory Price of Screw Air Compressor for Painting Machine air compressor for car
Product Description
Factory Price of Screw Air Compressor For Painting Machine
The fixed-speed air compressor is controlled by a suction control valve that modulatesbetween open and closed positions. But using the suction valve to meet system air demand results in extreme pressure fluctuations and wasted energy, greatly reducing efficiency whenever the compressor operates outside its optimum performance range.
Technical parameters:
| Model | Air consumption (m³/min) |
Air pressure (MPa) |
Motor power (KW) |
Pipe outlet Diameter |
Net weight (kg) |
Dimensions (mm) |
| RJ-10A | 1.2/1.1/0.95/0.8 | 0.7/0.8/1.0/1.3 | 7.5 | 3/4” | 450 | 770*650*850 |
| RJ-15A | 1.7/1.6/1.4/1.2 | 0.7/0.8/1.0/1.3 | 11 | 1” | 500 | 950*800*1130 |
| RJ-20A | 2.4/2.2/2.0/1.7 | 0.7/0.8/1.0/1.3 | 15 | 1” | 560 | 950*800*1130 |
| RJ-25A | 3.1/2.9/2.7/2.2 | 0.7/0.8/1.0/1.3 | 18.5 | 1” | 580 | 1150*900*1350 |
| RJ-30A | 3.8/3.5/3.2/2.9 | 0.7/0.8/1.0/1.3 | 22 | 1” | 620 | 1100*1000*1280 |
| RJ-40A | 5.2/5.0/4.3/3.7 | 0.7/0.8/1.0/1.3 | 30 | 1-1/2” | 980 | 1150*900*1350 |
| RJ-50A | 6.4/6.1/5.7/5.1 | 0.7/0.8/1.0/1.3 | 37 | 1-1/2” | 1571 | 1300*1150*1600 |
| RJ-60A | 8.0/7.7/7.0/5.8 | 0.7/0.8/1.0/1.3 | 45 | 1-1/2” | 1085 | 1300*1000*1550 |
| RJ-75A | 10.9/9.8/8.7/7.6 | 0.7/0.8/1.0/1.3 | 55 | 2” | 2200 | 2000*1450*1620 |
| RJ-100A | 13.6/13.3/11.6/9.8 | 0.7/0.8/1.0/1.3 | 75 | 2” | 2300 | 2000*1450*1660 |
| RJ-125A | 16.3/16.0/14.6/12.3 | 0.7/0.8/1.0/1.3 | 90 | 2” | 2800 | 2000*1450*1660 |
| RJ-150A | 20.3/19.4/17.3/14.6 | 0.7/0.8/1.0/1.3 | 110 | 3” | 4000 | 2540*1640*1860 |
| RJ-180A | 24.0/23.0/20.0/18.0 | 0.7/0.8/1.0/1.3 | 132 | 3” | 4500 | 2540*1640*1860 |
| RJ-220A | 28.0/26.6/22.5/20.1 | 0.7/0.8/1.0/1.3 | 160 | 3” | 4800 | 2540*1640*1860 |
| RJ-250A | 29.0/31.0/33.0/35.0 | 0.7/0.8/1.0/1.3 | 185 | 3” | 5000 | 2800*1640*1900 |
Our workshop:
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
|
|
|---|
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2024-01-03
China supplier Oil Free Mini Air Machine Prices Air Compressor for Medical Oxygen Concentrator with high quality
Product Description
Product Paramenter
|
ITEM NO |
GLE210B |
|
Name |
Oil free air compressor |
|
Packing |
4 pcs / carton case , 200 pcs / pallet |
|
Weight |
4.0 kg |
|
Dimension |
176*95*143 mm |
|
Installation size |
70*114 ( 4*M6) mm |
|
Technical Specification |
Voltage : AC220V 50Hz / 110V 60Hz Power: <=180 W ; Rated air flow rate: >=50 L/min @ 1.4 bar ; Rate working pressure : 1.4 bar ; Restart pressure : 0 bar ; Noise : ≤45dB(A) ; Speed: 1440rpm / 1700rpm ; Temperature : -5ºC-40ºC ; Thermal protector : 135ºC ; Insulation class: B |
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Brand Name: | OEM |
| Voltage: | According to Your Requirement |
| Core Components: | Engine, Motor |
| Samples: |
US$ 48/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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What Are the Safety Considerations When Using Water-Lubricated Compressors?
When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:
- Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
- Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
- Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
- Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
- Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
- Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.
It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.
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Are There Any Potential Water-Related Issues with These Compressors?
Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:
Corrosion:
- Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
- External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.
Water Quality:
- Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
- Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.
Water Treatment and Filtration:
- Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
- Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.
Water Supply and Availability:
- Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
- Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.
It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.
What Maintenance Is Required for Water-Lubricated Air Compressors?
Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:
- Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
- Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
- Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
- Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
- Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
- Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
- Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.
Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.
editor by CX 2023-12-15
China supplier Chinese Supplier Portable Air Compressor Kscy-400/14.5 for Borehole Drilling Machine Price air compressor for sale
Product Description
Specification
|
Model |
KSCY-400/14.5 |
|
Working pressure |
17 bar |
|
Capacity |
15.5m3/min |
|
Diesel engine |
YUCHAI DIESEL ENGINE 180HP |
|
Weight |
3200KG |
|
Dimension |
3600*1800*2450MM |
More models
|
Model |
Working pressure (bar) |
Capacity |
Diesel engine |
Remark |
|
KSCY-360/13 |
1.3 |
10.0 |
Yuchai 150HP |
2 Wheels |
|
KSCY-425/10 |
1.0 |
12.0 |
Yuchai 150HP |
2 Wheels |
|
KSCY-460/13 |
1.3 |
13.0 |
Cummins 180HP |
4 Wheels |
|
KSCY-550/13 |
1.3 |
16.0 |
Cummins 180HP |
4 Wheels |
|
KSCY-550/13 |
1.3 |
15.0 |
Yuchai 150HP |
4 Wheels |
|
KSCY-550/13 |
1.7 |
17.0 |
Cummins 260HP |
4 Wheels |
|
KSCY-680/14.5 |
1.45 |
19.0 |
Cummins 260HP |
4 Wheels |
Features of air compressor KSCY-400/14.5:
1.Low operating sound and less vibration design.Easy serviceability.
2.Low fuel consumption to realize far distance outdoor usage;Full protection system,energy saving.
3.High efficient Airend:
Large diameter rotor, airend connect with diesel engine through coupling and no reduction gear inside, more reliability, the
rotate speed is same with the diesel engine’s, more longer lifespan.
4.Diesel Engine of Famous Brand:
Select the diesel engine of CHINAMFG and CHINAMFG brand, satisfy the emission
requirement of Europe, low oil consumption, after sale service system all over China.
5.Good adaptability:
The Portable Air Compressor automatically control the air delivery of diesel engine by matching the demand of air consumption,
which equals to frequency conversion control in motor power screw air compressor.
Industrial equipment, printing service, pipelines, power plants, oil&gas, oil refinery, coating, painting,
plastics, steel industry, rubber, mechanical, blow molding, color sorter machine, shipyard, sandblasting,
metallurgy,etc.
Different industries correspond to different air compressors, kindly please send me your application
areas and specific conditions then will recommend the most suitable products for you.
1 Q: How about the quality of products?
A: We are an authorized distributor of Atlas Copco. Don’t worry about the quality and service.
2 Q: How long is your delivery lead time?
A: If there is stock, the lead time is about 3 working days after we get the payment if need to
be produced, it depends.
3 Q: How about your overseas after-sale service?
A: (1)Provide customers with installation and commissioning online instructions.
(2)Worldwide agents and after service available.
4 Q: Can you accept OEM&ODM orders?
A: Yes, we have a professional design team, OEM&ODM orders are highly welcomed.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
|
|
|---|
What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-11-28
China Standard Rotary Screw Oil Free Air Compressor HS Code 8414804090 Used for Bottle Filling Machine with Great quality
Product Description
Rotary screw oil free air compressor hs code used for bottle filling machine
Products Description
| Type: | Oil Injected Permanent Magnetic Screw Compressor |
| Voltage: | 380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements |
| Working Pressure: | 7bar/8bar/10bar |
| Installed Motor Power: | 18.5~110 Kw |
| Color: | Blue |
| Driven Method: | Taper Connection Direct Driven |
| Air End: | High Efficiency Airend |
| Trademark: | SCR |
| Transport Package: | Standard Wooden Packing |
| Available Certificate: | CE, ISO, UL, ASME, GHOST |
| Origin: | ZheJiang , China |
| application: | Packing,Painting,Precision Electroplating,Peparing |
Advantages:
1. China-Japan latest technology cooperation, high reliability.
2. Oil Cooling Permanent Magnetic Motor.
3. IP65 protection grade & heavy duty air filter, suitable for high dusty environment.
4. IE4 Efficiency motor efficiency.
5. Most energy saving mode, Only work at loading.
6. Wide frequency range 25%-100%.
7. Premium Magnetic material resist more than 180ºC temp.
8. Reliable PM motor supplier from Italy.
9. Direct Taper connection, no transmission power loss, easy maintenance.
10.Touch Screen PLC with preset running schedule, more intelligent control.
11. Both main motor and fan motor are inverter control, more accurate control.
12. Easy for installation and service.
13. Fantastic Energy Saving, save up to more than 30-40%.
Details image
HIGH QUALITY PM MOTOR
The motor winding take use of new technology vacuum expoxy potting process, it increase the thermal conducivity and motor insulation protection
Automatic vacuum expoxy processing enhance the motor quality
The new seal technology of winding, it is sealed with expoxy, better protection for winding.
F grade insulation grade, resist up to 180degree, integrated PTC protection.
PM MOTOR COOLING SCR heavy duty air filter
Liquid Cooling, IP65 PM Motor.
Indepent cooling system.
HIGH EFFICIENCY SEPARATION SYSTEM
Cyclone oil tank design encsure the high separation efficiency.
First stage mechanical centrifugal separation.
Second stage is high efficiency oil separator.
4000hours life-span of oil separator.
The oil content is lower than 3PPM.
LATEST V/F Inverter
* Latest V/F technology Inverter.
* CE/UL Certificed Inverter.
* Both Motor are inverter control.
* High reliable inverter brand proofed in the market.
* Professional service support.
* Automatic airend speed adjust to match your air demand, help good energy saving
How to choose ?
| Model No. | Working pressure bar |
Capacity(FAD) m3/min |
Power kw |
Driving model Cooling method |
Noise level dB |
Outlet diameter | Weight kg |
Dimension mm |
| YCR7.5 | 7 | 1.2 | 7.5 | Direct Air cooling(Standard) |
63 | G3/4″ | 400 | 890*560*840 |
| 8 | 1.1 | |||||||
| 10 | 1.0 | |||||||
| 12 | 0.8 | |||||||
| YCR11 | 7 | 1.8 | 11 | Direct Air cooling(Standard) |
64 | G3/4″ | 460 | 1050*690*1080 |
| 8 | 1.6 | |||||||
| 10 | 1.5 | |||||||
| 12 | 1.3 | |||||||
| YCR15 | 7 | 2.6 | 15 | Direct Air cooling(Standard |
65 | G3/4″ | 500 | 1050*690*1080 |
| 8 | 2.4 | |||||||
| 10 | 2.1 | |||||||
| 12 | 1.8 | |||||||
| YCR22 | 7 | 3.7 | 22 | Direct driven Air cooling |
65 | G1″ | 550 | 1350*780*1250 |
| 8 | 3.5 | |||||||
| 10 | 3.1 | |||||||
| 12 | 2.7 | |||||||
| YCR30 | 7 | 5.3 | 30 | Direct driven Air cooling |
67 | G1-1/2″ | 940 | 1420*900*1425 |
| 8 | 5.1 | |||||||
| 10 | 4.6 | |||||||
| 12 | 3.9 | |||||||
| YCR37 | 7 | 6.5 | 37 | Direct driven Air cooling |
67 | G1-1/2″ | 1000 | 1420*900*1425 |
| 8 | 6.2 | |||||||
| 10 | 5.6 | |||||||
| 12 | 4.9 | |||||||
| YCR45 | 7 | 8.1 | 45 | Direct driven Air cooling |
70 | G1-1/2″ | 1050 | 1750*1100*1700 |
| 8 | 7.5 | |||||||
| 10 | 7.0 | |||||||
| 12 | 6.0 | |||||||
| YCR55 | 7 | 10.5 | 55 | Direct driven Air cooling |
73 | G2″ | 1500 | 1750*1100*1700 |
| 8 | 10 | |||||||
| 9 | 9.0 | |||||||
| 12 | 8.0 | |||||||
| YCR75 | 7 | 14.3 | 75 | Direct driven Air cooling |
75 | G2″ | 1700 | 1750*1100*1700 |
| 8 | 13.0 | |||||||
| 10 | 11.8 | |||||||
| 12 | 10.5 |
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-11-06