Tag Archives: booster air compressor

China best High Pressure Booster Air Compressor Oil Free Screw Piston Booster Compressor lowes air compressor

Product Description

Silent screw oil-free Piston Booster compressor

Overall Beauty
According to the special design layout of the whole machine, the structure is beautiful and ergonomic design

High level of safety protection
Fully enclosed structure design, safe operation process

Easy maintenance
The cover panel is easy to disassemble,and the observation window is convenient for abserving the internal state of the running process

Low noise
The sound-absorbing cotton is laid inside the mute cover, and the full enveloping design effectively prevents the running noise from being transmitted, which is 10-15% lower than that of the open type machine
Silent cover is optional ,screw pistion booster is optional

Detailed Photos

Packaging & Shipping

FAQ

1. What makes you different with others?

1) Our Excellent Service
For a quick, no hassle quote just send email to us
We promise to reply with a price within 24 hours – sometimes even within the hour.

2).Our quick manufacturing time
For Normal orders, we will promise to produce within 15-20 working days.
We can ensure the delivery time according to the formal contract

2. Can I use our own brand logo on the products?

Yes. We provide OEM/ODM service to our customers. Our professional engineers having rich experience in heat pump design and manufacture. Just tell us your ideas or provide the drawing, we can help you to carry out your ideas.

3.What is your terms of delivery?

We accept FOB, CFR, CIF, EXW etc. You can choose the 1 which is the most convenient or cost effective for you.

4.What about warranty?

12 Months after B/L date. Any failure occurred within the period due to our responsibility, we’ll supply you the spare parts for free, also permanent technical support and consultation all life long for the machines.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Vertical
Structure Type:	Closed Type
Compress Level:	Double-Stage

Customization:	Available \|

air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

Are there portable air compressors available for home use?

Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:

1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.

2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.

3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.

4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.

5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.

6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.

7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.

When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.

Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.

China best High Pressure Booster Air Compressor Oil Free Screw Piston Booster Compressor lowes air compressor
editor by CX 2024-05-14

China best High Pressure 30 Bar-40 Bar Oil-Free Pm VSD Two-Stage Rotary Direct Screw Type Air Compressor Price Booster Air Compressor Pet Bottle Blowing Industry for Sale wholesaler

Product Description

Product Description: Ammonia Refrigerant by HangZhou Bingyan Refrigeration Equipment Co., Ltd.

Using ammonia as a refrigerant offers numerous advantages:

Ammonia is 1 of the most cost-effective refrigerants, second only to air and water.
It has a low standard boiling temperature and moderate pressure in the condenser and evaporator.
Ammonia provides a large refrigeration capacity per unit volume, requiring less refrigerant circulation and offering high thermal conductivity and latent heat of vaporization.
It boasts low throttling loss and high operating efficiency.
Ammonia operates at low pressure, reducing machine requirements and material costs for refrigeration systems.
It has a distinct pungent odor for easy leak detection.
Ammonia is insoluble with mineral oil, making it easy to separate and return oil to the refrigeration system.
Its thermodynamic and chemical properties remain stable at room and low temperatures.
Ammonia has an CHINAMFG Depletion Potential (ODP) and Global Warming Potential (GWP) of zero.

Experience the efficiency and reliability of ammonia refrigerant by HangZhou Bingyan Refrigeration Equipment Co., Ltd.

Ammonia Refrigeration System

The amount of ammonia in the system is crucial for safety. Our system design focuses on safety measures such as optimizing the system, utilizing plate heat exchangers and dry shell evaporators, nitrogen direct expansion supply, and NH3/CO2 cascade refrigeration cycles to reduce ammonia filling. By simplifying large systems with direct expansion supply and compatible lubricating oil, we minimize ammonia usage.

Features:

Optimized system design
Plate heat exchangers and dry shell evaporators
Nitrogen direct expansion supply
NH3/CO2 cascade refrigeration cycles
Reduced ammonia filling
Compatible lubricating oil

Benefits:

Enhanced safety
Efficient refrigeration
Cost-effective operation
Reduced environmental impact

Contact HangZhou Bingyan Refrigeration Equipment Co., Ltd. for reliable and efficient ammonia refrigeration solutions.

Product Description:

Upgrade your cold room with high-efficiency air coolers from HangZhou Bingyan Refrigeration Equipment Co., Ltd. Our cutting-edge technology focuses on reducing the amount of stored ammonia, aligning with the international trend in ammonia system development. By utilizing our high-efficiency variable pitch stainless steel coil air coolers, you can decrease ammonia injection by a remarkable 95% while maintaining optimal cooling capacity.

Ensure safety and minimize leakage by incorporating automatic control features in the design of your ammonia refrigeration system. Trust HangZhou Bingyan Refrigeration Equipment Co., Ltd. to provide innovative solutions for your refrigeration needs.

Introducing CHINAMFG by HangZhou Bingyan Refrigeration Equipment Co., Ltd.

The CHINAMFG is a versatile refrigeration solution that finds applications in various industries such as food refrigeration, aquaculture, commercial, petroleum, chemical, textiles, pharmaceuticals, shipbuilding, defense, and scientific research.

Key Features:

Efficient cooling performance
Reliable and durable design
Wide range of applications
Suitable for both small and large-scale operations

Benefits:

Ensures optimal temperature control
Increases productivity in various industries
Cost-effective refrigeration solution
Easy to maintain and operate

Choose the CHINAMFG by HangZhou Bingyan Refrigeration Equipment Co., Ltd. for all your artificial refrigeration needs.

Product Parameters

Compressor type	Piston, screw
Condensor	enough condenser heat exchanger surface
Fan type	Axial fan:High degree of protection, large Air flow, low noise
Unit kinds	Open type, box type, side discharge type
Cooled type	Air cooled
Refrigeration type	R134a, R404a, R507a or R22
Copper tube connector	fitting reducer
Place to assemble	Indoor/out door(concrete construction building/steel construction building).
Voltage	220V/50HZ, 220V/60HZ, 380V/50HZ etc
Controller	Automatic electric controller, PLC
Warranty	1 Year
Case material	The galvanized sheet is coated with plastic powdered painted
Quality Assurance	2.6Mpa leak-proof stress test
Package	Plywood box and pallet

We are a manufacturer, we can customize products for you according to your requirements.If you don’t know which model is suitable for you, you could send message to us.We have several professional engineers to make a customized solution for you.

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Company Profile

Welcome to HangZhou Bingyan Refrigeration Equipment Co., Ltd.

Established in 2011 in the picturesque coastal city of HangZhou, we specialize in industrial and commercial freezing, cold storage, and refrigeration systems. Our high-tech enterprise is dedicated to research, development, design, manufacturing, and sales of top-quality refrigeration equipment.

Our Commitment

At HangZhou Bingyan Refrigeration Equipment Co., Ltd., we prioritize science and technology to guide our innovations and management to ensure customer satisfaction. Our goal is to provide perfect refrigeration system solutions, products, and services to meet market demands.

HangZhou Bingyan Refrigeration Equipment Co., Ltd.

The company holds over 10 national technology patents and is dedicated to developing high-efficiency, energy-saving, and eco-friendly refrigeration systems. Our offerings include high-efficiency refrigeration units, energy-saving barrel pumps, and PLC intelligent program control boxes. We specialize in designing and customizing equipment for various projects such as food quick-freezing storage, cold storage for food and medicine, ultra-low temperature storage, fruit and vegetable air-conditioning storage, workshop air conditioning, quick-freezing, freeze-drying, and thawing devices.

Our Advantages

HangZhou Bingyan Refrigeration Equipment Co., Ltd. is dedicated to offering customers innovative and practical refrigeration system solutions. Our focus is on providing high-quality engineering services and exceptional after-sales support to ensure customer satisfaction.

Bingyan provides comprehensive services including sales, design, construction and after-sales service

1.The sales department accurately understands and grasps customer needs,accurately conveys customer intentions, andmaintains close communication with customers Cut communication.
2.The design department provides customers with professional and reasonable engineering suggestions, and tailors reliable and stable refrigeration according to customer needs Plan.
3.The engineering department takesevery construction process seriously and meticulously completes every construction task,striving for CHINAMFG to createhigh-quality projects
4.The after-sales department is always ready and on standby to ensure the success of customers.

Certifications

FAQ

Welcome to HangZhou Bingyan Refrigeration Equipment Co., Ltd.

At HangZhou Bingyan Refrigeration Equipment Co., Ltd., we offer professional cold storage solutions tailored to your needs. Our team of experienced designers will work with you to create a high-efficiency, energy-saving refrigeration system.

Why Choose Us?

Established in 2011 with a dedicated design, installation, and maintenance team
Complete cold storage design, installation guidance, and after-sales maintenance services

Visit Us

We welcome you to visit our factory at any time to see our products and services firsthand.

Delivery & Payment

Delivery within 60 days after confirming your requirements
Payment: 30% down payment via T/T, balance after inspection and before shipment. We accept telegraphic transfer and sight letter of credit.

Get in Touch

For inquiries, we typically respond within 24 hours. Contact us today to learn more about our shipping options by sea, air, or express.

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After-sales Service:	Engineers Can Go Overseas for Repairs
Warranty:	One Year After Shipment
Lubrication Style:	Lubricated
Cooling System:	Water Cooling
Power Source:	AC Power
Cylinder Position:	Horizontal

Customization:	Available \|

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China best High Pressure 30 Bar-40 Bar Oil-Free Pm VSD Two-Stage Rotary Direct Screw Type Air Compressor Price Booster Air Compressor Pet Bottle Blowing Industry for Sale wholesaler
editor by CX 2024-04-29

China supplier Oil-Free Air Compressor Centrifugal Air Booster Machine for Hydrogen Fuel Cell portable air compressor

Product Description

Pressurized oil-free centrifugal air compressor

The fuel cell air compressor is mainly used in the fuel cell air circuit to compress the external gas to obtain a suitable inlet pressure and flow rate for the operation of the stack.Oil free air compressors have the following advantages:
1. The oil-free air compressor adopts small cylinders, with a smaller volume and more compact structure;
2. The oil-free air compressor has excellent balance performance and does not require too many parts;
3. Low vibration, but high operating efficiency;
4. The oil-free silent design is used in the design of oil-free air compressors, which will not produce excessive noise during long-term operation;
5. Unmanned duty can be achieved during the work process;
6. The design of oil-free air compressors intentionally avoids excessive components, so they do not require a lot of manpower and material resources for maintenance and upkeep.

Product Parameters

Pressurized oil-free centrifugal air compressor

model	XT-FCC160	XT-FCC300	XT-FCC300S	XT-FCC300P
Rated Pressure Ratio(PR)	2.5	2.5	2.5	2.8
Flow (g/s)	58	108	108	97
Air compressor rated power( KW)	9	<15	<15	15.94
Matching system power (KW)	30-50	50-100	50-100	50-100
Intake air temperature ºC	-30-45ºC	-30-45ºC	-30-45ºC	-30-45ºC
voltage ( VDC)	450-750	450-750	450-750	450-750
Start/stop Life (times)	>100000	>100000	>100000	>100000

Company Profile

HangZhou Sinopower Technologies Co., Ltd. develops and distributes various products in the hydrogen energy industry chain, including but not limited to hydrogen production, hydrogen storage, hydrogen supply, stacks and BOP parts, fuel cell system assemblies, fuel cell vehicles, etc. We have an experienced professional technical research and development team, which can provide professional services from product selection and matching, system design, product customization development and technical support. We provide hydrogen fuel cell design and R&D services and finished hydrogen fuel cell products for mainstream forklift companies in China. We have experience in stack integration and packaging services and are well received by customers at home and abroad.

Packaging & Shipping

The packaging of the items is strong and intact, avoiding breakage, leakage, and loss during the shipping process; avoiding damage to the internal items caused by external climate changes.Customize packaging according to the actual product to ensure that the product arrives at the customer’s designated place without damage.

Our Advantages

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Available
Warranty:	1year
Installation Type:	Stationary Type
Lubrication Style:	Oil-free
Cylinder Position:	Vertical
Rated Pressure Ratio:	2.5-2.8

Samples:	US$ 1469/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

Can Water-Lubricated Compressors Be Integrated into Existing Systems?

Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:

Space and Compatibility:

Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.

Water Supply:

Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.

Installation and Configuration:

Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.

System Performance and Optimization:

System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.

Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China supplier Oil-Free Air Compressor Centrifugal Air Booster Machine for Hydrogen Fuel Cell portable air compressor
editor by CX 2024-04-11

China Professional Cheap Factory Price 100% Oil-Free Oxygen Booster Compressor Air Compressor supplier

Product Description

100% Oil-Free Oxygen Booster Compressor Air Compressor

Product Description

Oil-free piston oxygen compressor is the preferred choice when contamination-free, leak-tight oxygen compression is required. CHINAMFG oxygen compressor is designed to afford you high quality, high reliability, low maintenance and extended service intervals.

Based CHINAMFG our extensive experience in compressor technology, and our state-of-the-art engineering and manufacturing capabilities, we work with our customers to provide the optimum solution to satisfy their oxygen gas compression needs.

We- Cape CHINAMFG can provide both standard and custom designed oxygen compressors with a comprehensive assortment of options. We furnish a wide range of equipment from basic units to turnkey, skid-mounted and computer controlled systems.

Our oxygen compressors range in size from 3 hp to 200 hp (3 to 150 Kw), discharge pressures vary from 50 psig to 3000 psig (3 barg to 300 barg).

Product Parameters

150bar/2200PSI Four Stage Compression Oxygen Compressor
Model	Flow rate	Inlet Pressure	Discharge pressure	Power Rate	Weight	Dimension (mm)	Noise
GOW-3/4-150	1~3m³/h	3~4bar	150bar	1.5~3KW	140kg	850640680	≤80db
GOW-5/4-150	5m³/h	3~4bar	150bar	3kw	320kg	10008001100	≤80db
GOW-6/4-150	5m³/h	3~4bar	150bar	3kw	320kg	10008001100	≤80db
GOW-10/4-150	10m³/h	3~4bar	150bar	5.5KW	320kg	10008001100	≤80db
GOW-12/4-150	12m³/h	3~4bar	150bar	5.5KW	320kg	10008001100	≤80db
GOW-15/4-150	15m³/h	3~4bar	150bar	11KW	960kg	16509501470	≤80db
GOW-20/4-150	20m³/h	3~4bar	150bar	11KW	960kg	16509501470	≤80db
GOW-30/4-150	30m³/h	3~4bar	150bar	11KW	960kg	16509501470	≤80db
GOW-40/4-150	40m³/h	3~4bar	150bar	11KW	960kg	16509501470	≤80db
GOW-45/4-150	45m³/h	3~4bar	150bar	15KW	960kg	16509501470	≤80db
GOW-50/4-150	50m³/h	3~4bar	150bar	15KW	960kg	16509501470	≤80db
GOW-60/4-150	60m³/h	3~4bar	150bar	18.5KW	960kg	16509501470	≤80db
GOW-70~150/4-150	70~150m³/h	3~4bar	150bar	30~45KW	2000kg	210011001600	≤80db
200bar/3000PSI Four Stage Compression Oxygen Compressor
GOW-3/4-200	1~3m³/h	3~4bar	200bar	1.5~3KW	140kg	850640680	≤80db
GOW-5/4-200	5m³/h	3~4bar	200bar	3KW	320kg	10008001100	≤80db
GOW-10/4-200	10m³/h	3~4bar	200bar	5.5KW	320kg	10008001100	≤80db
GOW-12/4-200	12m³/h	3~4bar	200bar	5.5KW	320kg	10008001100	≤80db
GOW-15/4-200	15m³/h	3~4bar	200bar	11KW	960kg	16509501470	≤80db
GOW-20/4-200	20m³/h	3~4bar	200bar	11KW	960kg	16509501470	≤80db
GOW-30~45/4-200	30m³/h	3~4bar	200bar	15KW	960kg	16509501470	≤80db
GOW-50~60/4-200	50~60m³/h	3~4bar	200bar	18.5KW	960kg	16509501470	≤80db
GOW-70~120/4-200	80~120m³/h	3~4bar	200bar	30~45KW	2000kg	210011001600	≤80db

After Sales Service

Actual use cases

Packaging & Shipping

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After-sales Service:	Overseas Service Available
Warranty:	18months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Cylinder Arrangement:	Series Arrangement
Cylinder Position:	Vertical

Samples:	US$ 18200/Set 1 Set(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

China Professional Cheap Factory Price 100% Oil-Free Oxygen Booster Compressor Air Compressor supplier
editor by CX 2024-03-29

China Custom 2.2kw Oil Free Air Compressor Low Pressure Oil Free Piston Oxygen Gas Booster Compressor air compressor price

Product Description

1.Air cooled or water-cooled type
2.Power range: ≤55KW
3.Speed range: 300-600r/min
4.Flow range: 1000Nm³/h
5.Inlet pressure:0-0.6MPa
6.Outlet pressure: ≤10MPa
7.Compression stage: 1-4 stages

If you have compressor inquiry please tell us follows information when you send inquiry:
*Compressor working medium: If single gas ,how many purity ? if mixed gas , what’s gas content lit ?
*Suction pressure(gauge pressure):_____barg
*Exhaust pressure(gauge pressure):_____barg
*Flow rate per hour for compressor: _____Nm³/h
Compressor gas suction temperature:_____ºC
Compressor working hours per day :_____hours
Compressor working site altitude :_____m
Environment temperature : _____ºC
Has cooling water in the site or not ?______
Voltage and frequency for 3 phase :____________
Do not has water vapor or H2S in the gas ?______
Application for compressor?__________

The Oil-free piston booster compressor is widely used in oxygen industry such as air separation oxygen plant and medical industry.

Technical Paramter of Low pressure Oil Free Piston Oxygen Gas Booster Compressor

Model	Flow rate	Suction Pressure	Discharge Pressure	Motor Power	Dimension	Interface diameter
Model	Nm3/h	MPa	MPa	KW	mm×mm×mm
ZWZ-5/1.5-10	5	0.15	1	1.5	1000×500×700	Rc 1/2′
VWZ-10/1.5-10	10	0.15	1	2.2	1000×500×700	Rc 1′
VWZ-15/1.5-10	15	0.15	1	3	1000×500×700	Rc 1′
WWZ-20/1.5-10	20	0.15	1	4	1200×650×800	Rc 1′
WWZ-25/1.5-10	25	0.15	1	5.5	1200×650×800	Rc 1′
WWZ-30/1.5-10	30	0.15	1	5.5	1200×650×800	Rc 1′
WWZ-50/1.5-10	50	0.15	1	7.5	1200×650×800	Rc 1′
ZWZ-5/4-14	5	0.4	1.4	1.5	1000×500×700	Rc 1/2′
ZWZ-10/4-14	10	0.4	1.4	2.2	1000×500×700	Rc 1′
ZWZ-15/4-14	15	0.4	1.4	2.2	1000×500×700	Rc 1′
VWZ-20/4-14	20	0.4	1.4	3	1200×650×800	Rc 1′
VWZ-25/4-14	25	0.4	1.4	4	1200×650×800	Rc 1′
VWZ-30/4-14	30	0.4	1.4	5.5	1200×650×800	Rc 1′
WWZ-50/4-14	50	0.4	1.4	7.5	1200×650×800	Rc 1′

150bar Oil-Free Piston Type Oxygen Booster Compressor Technical Parameters Table

Model	Flow rate	Suction Pressure	Discharge Pressure	Motor Power	Inlet Interface diameter	Outlet Interface diameter	Dimension
Model	Nm3/h	MPa	MPa	KW	Inlet Interface diameter	Outlet Interface diameter	mm×mm×mm
WWZ-5/4-150	5	0.4	15	4	DN20	M14×1.5	1080×820×850
WWZ-8/4-150	8	0.4	15	5.5	DN20	M14×1.5	1080×820×850
WWZ-10/4-150	10	0.4	15	7.5	DN20	M14×1.5	1080×870×850
WWZ-12/4-150	12	0.4	15	7.5	DN20	M14×1.5	1080×870×850
WWZ-15/4-150	15	0.4	15	11	DN20	M14×1.5	1150×970×850
WWZ-20/4-150	20	0.4	15	15	DN20	M14×1.5	1150×970×850
WWZ-25/4-150	15	0.4	15	11	DN20	M14×1.5	1150×970×850
WWZ-30/4-150	20	0.4	15	15	DN20	M14×1.5	1150×970×850
WWZ-25/4-150	25	0.4	15	11	DN20	M14×1.5	1350×1100×950
WWZ-30/4-150	30	0.4	15	15	DN20	M14×1.5	1450×1100×1000
WWZ-45/4-150	45	0.4	15	18.5	DN20	M14×1.5	1580×1200×1120
WWZ-50/4-150	50	0.4	15	18.5	DN20	M14×1.5	1680×1250×1220
WWZ-60/4-150	60	0.4	15	22	DN20	M14×1.5	1780×1300×1250

All standard cylinder oxygen filling diaphragm compressor are CE marked to meet the requirements of the EU market. We can also provide customized plant filling oxygen compressor according to customer conditions. Our microboost medical oxygen compressor have the following features According to the different working conditions of the customer:
1. Completely 100% oil free, no oil required (depending on the specific model)
2. Oxygen for PSA Oxygen Generator
3. NO pollution, keep the same purity into the gas
4. RELIABLE and high quality, comparable to the American RIX brand.
5. TOP low cost, low maintenance cost, simple operation, just change the piston ring
6. 4000 hours piston ring working life under low pressure conditions, 1000-2000 hours working life under high pressure conditions
7. High quality high efficient brand motor, can be customized for high sea level use with more long service life.
8. CE approved to meet the requirements of the EU market
9. According to the customer’s specific working conditions, the compressor is designed for single machine compression, two-stage compression, three-stage compression and four-stage compression.
10. Low speed, long life, average speed 360-760RPM,
11. Low noise, average noise below 75dB, can work quietly in the medical field
12. Each stage has an interstage safety valve. If the stage is overpressured, the safety valve will take off and release the overpressure gas to ensure the stable operation of the compressor.
13. Each level has a temperature controller. If the temperature between the stages exceeds the standard, the temperature display will sound and light alarm.

Advantages of CHINAMFG Process Gas Compressor:
1.   High quality material, Stable & Reliable operation
2.  Low Maintenance cost & Low noise
3.   Easy to install on site and connect with the user’s pipeline system to operate
4.   Alarm automatic shutdown to protection machine function
5.  Corrosion Resistance

Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.

Compressor parameters are detailed in “Reciprocating Compressor Data Table”.

Model &Name:	DW-10.3/15-57 New Hydrogen Gas Booster Compressor
Structure:	D type, Two-column Two-stage, water cooled, Oil Free Reciprocating Piston Compressor
Comrpess medium:	H2: 88.1% C1: 6.0% C2: 3.5% C3: 0.3% iC4: 0.5% nC4: 0.9% iC5: 0.4% nC5: 0.3%
Flow rate at suction condition	620m3/ h
Flow rate at standard condition	8460Nm3/h
Atmospheric pressur	945-964 milli bar
Suction pressure:	15bar (G)
Discharge pressure:	57bar (G)
Suction temperature:	-9~+42ºC
Discharge temperature:	≤110 ºC(before cooling)
Shaft power:	≤461kW
Shaft speed:	420 r/min
Dimension:	6770×3450×3250 mm
weight:	~16t
Altitude	487m
Relative humidity	64-83%
Compressor design refer standard	API 618
Painting color	can according to client’s requirement to paint

Main Technical Parameters of Main Motor

Motor model:
Motor type:	Y Series, Three Phases, squirrel cage motor totally enclosed, Asynchronism, fan cooled suitable for direct on line starting at ambient temperature of 40˚C
Motor Altitude	1000m
Exproof protection level	EXD dIICT4
Motor power:	560KW
Rated Output power	not less than 110% of the compressor power
Motor speed:	420r/min
Motor voltage:	6kV (ACC.IEC34.1)
Frequency:	50 Hz (ACC.IEC34.1)
Startup mode	Direct Start
Protection level:	IP 55 (junction box IP55); Cos Ø>0.85. Insulation class: F; Temperature rise: Grade B;
Terminal box location	Above
Direction of rotating	Both direction
Motor Cooling system	IC411

Inquiry to us!

Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

D-type Reciprocating Compressor

D-type Compressor Specification CHINAMFG has developed models for 2D3.5,2D5.5,2D8,2D12,2D20,2D25,2D32,2D50 and 2D80 series reciprocating piston compressors . which are stable,reliable and have already been in series and modularized.CHINAMFG can aslo rapidly provide products of other specifications through modular combination design CHINAMFG users’ requirements.
Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry, Astronomy, Aerospace, Medical and other fields.

D type Diaphragm Compressor Technical Parameters
No.	Model	Compressed medium	F.A.D (Nm3/min)	Inlet Pressure ( Mpa)	Exhuast Pressure (Mpa g)	Power (KW)	Speed r/min	Dimension (L×W×H)mm	N.W Weight (t)	Voltage V
1	2D3.5W-14/0.3~6	Regenerated hydrogen gas	14N	0.03	0.6	90	485	520018002500	8	380
2	2D3.5W-5.7/6.5	Regenerated gas	5.7N	0.02	0.65	45	485	520018002500	5.5	380
3	2D3.5W-17/0.4~12.5	Synthetic tail gas	17N	0.04	1.25	132	485	520018002500	5.5	380
4	2D3.5W-20/5	Feed gas	20N	0.002	0.5	132	485	503020002550	4.5	380
5	2D3.5W-25/9~49	Replenish hydrogen	25N	0.9	4.9	132	485	540035002200	8	380
6	2D3.5W-79/26~49	Recycle hydrogen	79N	2.6	4.9	160	485	540035002030	8	380
7	2D3.5W-20/0.1~6	Feed hydrogen	20N	0.01	0.6	132	485	475022002550	4.5	380
8	2D3.5W-54/0.02~0.5	coal gas	54	0.002	0.05	110	585	456018002550	5.5	380
9	2D3.5W-16.7/0.2~8	Synthetic tail gas	16.7N	0.01~0.04	0.8	132	485	460019502200	4.5	380
10	2D3.5W-36.7/0.3~2.8	Analytical gas	36.7N	0.03	0.28	160	485	419018002490	5	380
11	2D3.5W-82/12~22	Recycle hydrogen	82N	1.2	2.2	160	485	430013001740	5.5	380
12	2D5.5W-30/8	coal gas	30N	Micro positive pressure	0.8	220	585	385715282505	6.5	380
13	2D5.5W-40/8	Coke oven gas	40	Atmospheric pressure	0.8	250	585	393525712585	6.5	380
14	2D5.5W-40/8~111	Coke oven gas	40N	0.002~0.015	0.8	280	585	393525712585	6.5	380
15	2D5.5W-80/3.5~12.5	Rich gas	80N	0.35	1.25	280	485	450217501965	7	380
16	2D5.5W-72/2.5~8.5	Regenerated gas	72N	0.25	0.85	250	485	404017502380	6.5	10000
17	2D5.5W-30/0.1~7	Hydrogen	30N	0.01	0.7	200	485	442017502770	6.5	10000
18	2D8W-44/10.2	Reaction gas	44	Micro positive pressure	1.02	315	496	482819242750	8.7	6000
19	2D8W-65/8~25	Nitrogen gas	65N	0.8	2.5	250	490	490036452270	11	415

Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc.
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.

Our services:
CHINAMFG Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.

What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!

FAQ
Q1: What’s your delivery time?
A: Generally for standard air compressor is 15 days if there are stocks with regular 380V/50Hz/3ph.
Special customizing compressors with 30days production date for Screw Compressor, 90days for diaphragm compressor & reciprocating process gas compressor.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.

Q3: How long could your air compressor be used?
A: Generally, more than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.

Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.

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/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	1year
Warranty:	1year
Lubrication Style:	Lubricated
Cooling System:	Water Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Vertical

Samples:	US$ 13888/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

Nitrogen
Oxygen
Hydrogen
Carbon dioxide
Natural gas
Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China Custom 2.2kw Oil Free Air Compressor Low Pressure Oil Free Piston Oxygen Gas Booster Compressor air compressor price
editor by CX 2024-02-03

China Custom Oil-Free Air Blowing Piston Displacement Reciprocating Diaphragm Membrane Gas Booster Compressor wholesaler

Product Description

Company Profile

·Over 30 years of industry accumulation, relocated to HangZhou, HangZhou in May 2571

·With over 30 product series including pistons, diaphragm compressors, etc

·Applied to hydrogen energy, photovoltaics, and semiconductors (polycrystalline silicon, organic silicon)

Subdivision of Process Gas Compressors in Fluorochemical, Nuclear, Petroleum, Petrochemical, and Other Industries

·Deeply cultivating the process gas compressor market with over 3000 industrial enterprise users

·The products cover hydrogen production, hydrogen filling, Hydrogen station compressors and other products, providing a full range of compressed gas solutions for the hydrogen energy industry

·The production capacity transfer of HangZhou’s new factory has been completed, with a total production capacity of 800 units per year and an estimated output of CNY 800 to 1 billion.

Product Parameters

Basic information:Piston compressor model parameters

	Piston compressor model parameters
Piston force	800	500	320	250	160	100	65	45	30
Types of compressed gas	Hydrogen, nitrogen, natural gas, ethylene, propylene, coal gas, hydrogen chloride, hydrogen fluoride, carbon dioxide, methyl chloride, carbon monoxide, acetylene ammonia, hydrogen monochloride, difluoromethane, tetrafluoroethylene, pentafluoroethylene, hexafluoroethylene, etc.
discharge pressureMPa(G)	<=25			<=30
Compression levels	1-4levels		2-6levels						1-3levels
Number of columns	2–4		2–6			1–4
Layout form	M/D	M/D	M/D	M/D	M/D	M/D/P	M/D/P	M/D/P	L/P
route(mm)	280-360			240-320		180-240			200
Rotating speed(rpm)	300-375			333-450		375-585			420-485
Maximum motor power(KW)	5600	3600	3300	2700	1250	800	560	250	75
skid mounted	non-skid mounted			skid mounted/non -skid mounted
Digital Analog Computing	yes
systolic algorithm	yes
test	According to the quality standard, chemical analysis, mechanical performance, flaw detection, hydrostatic test, airtight test and other inspections are carried out for each component
Factory inspection	According to the quality standard, carry out no-load mechanical operation test
Customer acceptance	Actual working conditions, 72-hour assessment and acceptance
Application	Hydrogen energy, silicon, fluorine chemical industry, petrochemical industry, metallurgy, medicine, aerospace, nuclear power

Product Description

Our products mainly include 2 series: piston compressors and diaphragm compressors, covering more than 30 types of products. These products are widely used in fields such as hydrogen energy, semiconductors, chemicals, petrochemicals, and natural gas transportation. We have over 3000 industrial enterprise users, covering all aspects of the hydrogen energy industry chain, including hydrogen production, filling, and hydrogen refueling station compressors, and providing a complete set of gas compression equipment solutions. As an efficient, energy-saving, environmentally friendly, and reliable compressor type, diaphragm compressors have also achieved great success and have been widely used in various fields.

Piston compressors are a type of positive displacement compressor that are commonly used in the chemical industry for a variety of applications. These compressors work by using a piston and cylinder to compress gas or air, which creates pressure and allows it to be transported through pipelines or used in other processes.

In the chemical industry, piston compressors are used for a variety of functions, including:

Gas compression – Piston compressors are used to compress natural gas, hydrogen, and other gases used in chemical processes. product-list-1.html product-list-1.html

Pneumatic conveying – Piston compressors are used to transport materials in a powdered or granular form through pipelines.

Refrigeration – Piston compressors are used in refrigeration systems to compress refrigerant gases, which are then used to cool industrial processes and equipment.

Process air compression – Piston compressors are used to compress air for use in chemical processes, such as in pneumatic equipment and air-powered tools.

Piston compressors are popular in the chemical industry because they are reliable, efficient, and can handle specific types of gases and air with ease. Additionally, they require minimal maintenance and can operate at high pressures, making them suitable for many applications

When choosing a piston compressor for use in the chemical industry, it is important to consider factors such as:

Type of gas or air being compressed – Different types of gases and air require different types of compression.

Required flow rate and pressure – The capacity and pressure capabilities of the compressor must meet the requirements of the application.

Environmental conditions – Factors such as temperature, humidity, and altitude can affect the performance of the compressor.

Maintenance requirements – The frequency and complexity of maintenance and servicing should be considered when selecting a compressor.

Overall, piston compressors are an important tool in the chemical industry, providing reliable and efficient compression for a variety of applications. Choosing the right compressor for the specific application is critical to ensuring optimal performance and efficiency.

Detailed Photos

After Sales Service

In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	12 Month
Warranty:	12 Month
Lubrication Style:	Oil-less

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China Custom Oil-Free Air Blowing Piston Displacement Reciprocating Diaphragm Membrane Gas Booster Compressor wholesaler
editor by CX 2024-01-18

China supplier Gd-120/8-220 Large Oil-Free Oxygen Booster Air-Cooled Nitrogen Biogas Diaphragm Compressor portable air compressor

Product Description

HangZhou CHINAMFG Gas Equipment Co.,Ltd, exporting diaphragm compressor, piston compressor, oxygen generator, gas cylinder and nitrogen generators with good quality and low price.

Diaphragm compressor is a reciprocating compressor that compresses and transports gas by the reciprocating motion of the diaphragm in the cylinder. The diaphragm is clamped by 2 restraint plates along the periphery and forms a cylinder. The diaphragm is driven by hydraulic force to move back and forth in the cylinder, so as to achieve the compression and transportation of gas. With a large compression ratio, wide pressure range, good sealing characteristics. Since its gas chamber does not need any lubrication, thus ensuring the purity of compressed gas, especially suitable for flammable, explosive, toxic and harmful, high-purity gas compression, transportation and bottling.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	18 Months
Warranty:	18 Months
Principle:	Reciprocating Compressor
Application:	High Back Pressure Type
Performance:	Low Noise, Variable Frequency, Explosion-Proof
Mute:	Mute

Customization:	Available \|

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

Food and beverage processing
Pharmaceutical manufacturing
Electronics manufacturing
Spray painting and coating
Laboratories and research facilities
Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China supplier Gd-120/8-220 Large Oil-Free Oxygen Booster Air-Cooled Nitrogen Biogas Diaphragm Compressor portable air compressor
editor by CX 2024-01-17

China Custom CHINAMFG 100% Oil-Free Medical New Air Booster Compressor air compressor portable

Product Description

NUZHUO 100% Oil-Free Medical New Air Booster Compressor
1.Totally 100% oil free,no need oil

2.Suitable for oxygen,hydrogen,nitrogen,helium,argon,cng and special gas

3.No pollution ,keep same purity to inlet gas

4.Reliable and top quality,comparable with usa rix brand.

5.Top cost performance,low maintenance cost and easy to be operational, only need to be change piston ring

6.4000 hours piston ring working life,1500-2000 hours working life for final stage ring

Product Description

Product Name

Oil Free Gas Compressor

Power Range

<55KW

Model No.

GWX- 5/10/20/40/60/80/CUSTOMIZED

Cooling Method

Air-cooled or Water-cooled

Speed Range

300-600r/min

Compression Stages

Level 3-4

Exhaust Pressure Range

≤25.0Mpa

Inspiratory Pressure Range

0-0.6Mpa

Technical features

The equipment does not need to add lubricating oil, and the exhaust gas does not contain oil and oil vapor, so it can
be protected from pollution, eliminating the need for complex filtration and purification systems, saving equipment
costs and maintenance costs, and has significant features such as safety, reliability, and easy operation.
Technical features

Detailed Photos

Deliver Goods

Certifications

Company Profile

FAQ

Q1: Are you a trading company or manufacturer?

A:We are a manufacturer.

Q2: What is your term of payment?
A: 30%T/T in advance and balance before shipment.
Q3: How long is your delivery time?

A: Depending on what type of machine you are purchased, normally 5 to 10 working days.

Q4: What is your product quality assurance policy? A:We offer a warranty period of 1 year, free lifetime technology support.

Q5: Do you offer OEM/ODM service?

A: Yes.

Q6: Does your product used or new? RTS product or customized product?

A:Our machine is new unit, and following your specific require to design and make it.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Support
Warranty:	1year
Lubrication Style:	Oil-less

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Moisture Content:

Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

air compressor

Are There Any Downsides to Using Water-Lubricated Air Compressors?

While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:

Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.

China Custom CHINAMFG 100% Oil-Free Medical New Air Booster Compressor air compressor portable
editor by CX 2023-12-21

China Good quality Totally Oil-Free Air Compressor Booster Pump with Best Sales

Product Description

CHINAMFG Oil-free Air Compressor

BROTIE oil-free lubricated air compressors belong to reciprocating, piston, single action and air-cooled portable air compressors, they are designed for the departments which need pure air source and higher environmental requirements. There is no need to add lubricating oil for this product, the exhaust gas does not contain oil and oil vapor and won’t pollute environment, compressed air consuming equipment and its product, therefore, it is an environment-friendly energy-saving product.

1. When it is used as a general power gas source, it is more convenient in use than oil lubricated air compressor and its maintenance cost is lower.
2. As the simplest and optimum equipment which provides high-quality oilless compressed air, it saves complicated oil filtering and treatment equipment, thus saving a lot of equipment expenditure and maintenance cost.

Select a machine type with at least 20% allowance when determining compressed air consumption.

Please take into account the condition that consumption of compressed air may be increased in the future. Correct type selection will reduce purchase and use cost.

For detailed models, please contact with CHINAMFG with no hesitation.

Model	Capacity (m 3 /min)	Discharge pressure (Mpa)	Speed (r/min)	Noise bd(A)	Motor Power (KW)	Size of discharge	Air Container Volume (M3)	dimensions (LWH)
ZW-0.1/7	0.1	0.7	980	≤ 78	1.5(220V)	G1/4″	0.04	750350750
ZW-0.24/7	0.24	0.24	950	≤ 81	2.2(380V)	G1/2″	0.08	1140400900
ZW-0.3/7	0.3	0.7	950	≤ 81	2.2(380V)	G1/2″	0.08	1140400900
VW-0.45/7	0.45	0.7	920	≤ 83	4(380V)	G1/2″	0.12	1300460960
VW-0.6/7	0.6	0.7	950	≤ 84	5.5(380V)	G1/2″	0.12	1300460960
VW-0.42/10	0.42	1.0	920	≤ 84	4(380V)	G1/2″	0.12	1300460960
VW-0.5/14	0.5	1.4	670	≤ 84	5.5(380V)	G1/2″	0.18	14505001100
WW-0.6/10	0.6	1.0	740	≤ 84	5.5(380V)	G1/2″	0.18	14505001100
WW-0.9/7	0.9	0.7	810	≤ 84	7.5(380V)	G1/2″	0.18	14505001100
WW-0.9/10	0.9	1.0	810	≤ 84	7.5(380V)	G1/2″	0.18	14505001100
WW-0.7/12.5	0.7	1.25	740	≤ 84	7.5(380V)	G1/2″	0.18	14505001100
WW-1.25/7	1.25	0.7	860	≤ 85	11(380V)	G3/4″	0.28	16006501200
WW-1.25/10	1.25	1.0	770	≤ 85	11(380V)	G3/4″	0.28	16006501200
WW-1.6/10	1.6	1.0	820	≤ 85	15(380V)	G3/4″	0.32	16606501220
WW-1.8/10	1.8	1.0	900	≤ 86	15(380V)	G3/4″	0.32	16606501220
WW-1.2/10	1.2	1.0	740	≤ 84	5.5*2(380V)	G1″	0.30	185012501400
WW-1.8/7	1.8	0.7	810	≤ 84	7.5*2(380V)	G1″	0.30	185012501400
WW-1.8/10	1.8	1.0	810	≤ 84	7.5*2(380V)	G1″	0.30	185012501400
WW-1.4/12.5	1.4	1.25	740	≤ 84	7.5*2(380V)	G1″	0.30	185012501400
WW-2.5/7	2.5	0.7	860	≤ 86	11*2(380V)	G1″	0.30	185012501400
WW-2.5/10	2.5	1.0	770	≤ 86	11*2(380V)	G1″	0.30	185012501400
WW-3.0/7	3.0	0.7	770	≤ 86	11*2(380V)	G1″	0.32	185012501400
WW-3.0/10	3.0	1.0	810	≤ 86	11*2(380V)	G1″	0.32	185012501400
WW-3.2/7	3.2	0.7	820	≤ 86	15*2(380V)	G1″	0.32	190015001500
WW-3.2/10	3.2	1.0	820	≤ 86	15*2(380V)	G1″	0.32	190015001500
WW-3.6/7	3.6	0.7	900	≤ 86	15*2(380V)	G1″	0.32	190015001500
WW-3.6/10	3.6	1.0	900	≤ 86	15*2(380V)	G1″	0.32	190015001500
WW-4.8/10	4.8	1.0	900	≤ 86	152(380V) 111(380V)	G3/2″	/	221013601050

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Power Source:	AC Power
Configuration:	Portable
Type:	Reciprocating
Model Number:	Brc-Air
Place of Origin:	China

Customization:	Available \|

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Moisture Content:

Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

Are There Any Downsides to Using Water-Lubricated Air Compressors?

Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

China Good quality Totally Oil-Free Air Compressor Booster Pump with Best Sales
editor by CX 2023-12-18

China Good quality 1.5HP 1100W AC120V 240V 380V Silent Oil-Free Air Compressor Head 8-12bar Booster Pump Industrial Air Compressor Food Packaging and Medical Device Matching with Great quality

Product Description

ModelA	BST1100AF/BS	BST1100/12AF/BS
Voltage/frequency (V/Hz)	220-240V/50Hz 100v-120v/60Hz	220-240V/50Hz 100v-120v/60Hz
Input power(W)	≤1250	≤1250
Speed (r/min)	≥1350 1650	≥1350 1650
Rated pressure (KPa)	700	1200
Max pressure(KPa)	800KPa	1300KPa
Restart pressure (KPa)	0KPa	0KPa
vacuum degree(KPa)	-98KPa	-98KPa
Rated volume flow (m3/h)	≥6.6m3/h @700KPa	≥4.2m3/h @1200KPa
Noise dB(A)	≤75dB(A)	≤75dB(A)
Ambient temperature ºC	-5~40 ºC	-5~40 ºC
Insulation Class	B	B
Cold insulation resistance (MΩ)	≥100MΩ	≥100MΩ
Voltage resistance	1500V/50Hz 1min(No breakdown)	1500V/50Hz 1min(No breakdown)
Thermal protector	Automatic reset 135±5ºC	Automatic reset 135±5ºC
Capacitance (μF)	40μF±5% 120μF±5%	40μF±5% 120μF±5%
Net weight (Kg)	17.5Kg	17.5Kg
Installation Dimensions (mm)	246×127mm(Install foot M8)	246×127mm(Install foot M8)
External Dimensions (mm)	*319195290*	*319195290*

Typical application
Respirator (ventilator)	oxygenerator
Disinfectant sprayer	Blood analyzer
Clinical aspirator	Dialysis / hemodialysis
Dental vacuum drying oven	Air suspension system
Vending machines / coffee blenders and coffee machines	Massage chair
Chromatographic analyzer	Teaching instrument platform
On board access control system	Airborne oxygen generator

Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

Machine Parts

Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CHINAMFG , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial number	Code number	Name and specification	Quantity	Material	Note
1	212571109	Fan cover	2	Reinforced nylon 1571
2	212571106	Left fan	1	Reinforced nylon 1571
3	212571101	Left box	1	Die-cast aluminum alloy YL104
4	212571301	Connecting rod	2	Die-cast aluminum alloy YL104
5	212571304	Piston cup	2	PHB filled PTFE
6	212571302	Clamp	2	Die-cast aluminum alloy YL102
7	7050616	Screw of cross head	2	Carbon structural steel of cold heading	M6•16
8	212571501	Air cylinder	2	Thin wall pipe of aluninun alloy 6A02T4
9	17103	Seal ring of Cylinder	2	Silicone rubber
10	212571417	Sealing ring of cylinder cover	2	Silicone rubber
11	212571401	Cylinder head	2	Die-cast aluminum alloy YL102
12	7571525	Screw of inner hexagon Cylinder head	12		M5•25
13	17113	Sealing ring of connecting pipe	4	Silicong rubber
14	212571801	Connecting pipe	2	Aluminum and aluminum alloy connecting rod LY12
15	7100406	Screw of Cross head	4	1Cr13N19	M4•6
16	212571409	Limit block	2	Die-cast aluminum alloy YL102
17	000402.2	Air outlet valve	2	7Cr27 quenching steel belt of The Swedish sandvik
18	212571403	valve	2	Die-cast aluminum alloy YL102
19	212571404	Air inlet valve	2	7Cr27 quenching steel belt of The Swedish sandvik
20	212571406	Metal gasket	2	Stainless steel plate of heat and acidresistance
21	212571107	Right fan	1	Reinforced nylon 1571
22	212571201	Crank	2	Gray castiron H20-40
23	14040	Bearing 6006-2Z	2
24	70305	Tighten screw of inner hexagon flat end	2		M8•8
25	7571520	Screw of inner hexagon Cylinder head	2		M5•20
26	212571102	Right box	1	Die-cast aluminum alloy YL104
27	6P-4	Lead protective ring	1
28	7095712-211	Hexagon head bolt	2	Carbon structural steel of cold heading	M5•152
29	715710-211	Screw of Cross head	2	Carbon structural steel of cold heading	M5•120
30	16602	Light spring washer	4		ø5
31	212571600	Stator	1
32	70305	Lock nut of hexagon flange faces	2
33	212571700	Rotor	1
34	14032	Bearing 6203-2Z	2

FAQ

Q1: Are you factory or trade company?
A1: We are factory.

Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

After-sales Service:	Remote Guided Maintenance
Warranty:	2 Years
Principle:	Mixed-Flow Compressor

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \|

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

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editor by CX 2023-11-10