Product Description
*Product Description
| Model | AT-10HP | AT-20HP | AT-30HP |
| Motor Power(KW) | 7.5 | 15 | 22 |
| Capacity/Pressure (m3/min/MPa) |
1.2/0.7 | 2.3/0.7 | 3.8/0.7 |
| 1.1/0.8 | 2.25/0.8 | 3.6/0.8 | |
| 0.9/1.0 | 1.8/1.0 | 3.0/1.0 | |
| 0.8/1.2 | 1.6/1.2 | 2.6/1.2 | |
| LubricLGPMing oil(L) | 12 | 16 | 22 |
| Noise db(A) | 60-70±2 | 60-70±2 | 60-70±2 |
| Length(mm) | 780 | 1050 | 1300 |
| Width(mm) | 600 | 700 | 850 |
| Height(mm) | 1571 | 1150 | 1100 |
| Weight(Kg) | 215 | 335 | 465 |
*Certifications
*Company Information
ZheJiang Compressor Import & Export Co.,Ltd is located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province. With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and renowed in the industry.
We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition . With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .
We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation . Choosing HangZhou Atlas Air compressor Manufacturing Co.,Led.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !
*Packaging & Shipping
*Contact us
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| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?
Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:
Water Quality:
- Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
- Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.
Water Treatment Methods:
- Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
- Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
- Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
- Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.
Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.
Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.
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How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
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What is a water lubrication air compressor?
A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:
Working Principle:
In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.
Advantages:
1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.
2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.
3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.
4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.
Applications:
Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
- Food and beverage processing
- Pharmaceutical manufacturing
- Electronics manufacturing
- Spray painting and coating
- Laboratories and research facilities
- Dental offices
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.
editor by CX 2024-04-08
China Standard Top Selling CE Aprroved Piston Air Compressor Alum Air Pumps Italy Style Agriculture Industrial Construction Compressor manufacturer
Product Description
Product Description
Features
1. Complete variety and series:
The 0.5 ~ 0.7MPA series designed by modern concepts to the rehabilitation air compressor is used to gather new technological achievements of micro -small air compressors domestic and abroad.
2. Technical agglomeration, comprehensive performance of machinery:
The optimized design of the air valve can effectively reduce exhaust resistance and exhaust temperature, and increase the exhaust volume. Design a reasonable aluminum cylinder head, high heat dissipation CHINAMFG to achieve rapid heat dissipation, effectively reduce exhaust temperature, and reduce energy consumption. Use intake dumplings or exhaust load unloading devices to effectively reduce energy consumption.
Oil strikes are used to strike oil to form splashing oil fog, lubricating bearing tiles and bearing, and reliable operation.
3.Close to the actual needs of users:The complete series of products, the exhaust volume has been from small to large, which meets the needs of air mechanical and gas such as air -drifting machines such as pneumatic rock drills. There are diverse structures, suitable for different users. Low -quality, low investment costs.
Product specifications series parameters
| Model | HV-4.0/5 | HS-4.5/6 | HS-4.5/6C | |
|
Item |
Engine displacement m/min | 4 | 4.5 | 4.5 |
| Discharge pressure Mpa | 0.5 | 0.6 | 0.6 | |
| Crankshaft speedr/min | 970 | 980 | 980 | |
| Cylinders×cylinder diameter z×mm |
4×120 | 4×120 | 4×120 | |
| Piston stroke mm | 100 | 112 | 112 | |
| Volume of gas storage tank L | 230 | 200 | 230 | |
| Supporting motivation | L32diesel engine or 18.5kW,2pole motor |
25kW, 6pole motor |
QC490G 35kW diesel engine |
|
| Pressure control mode | Inlet Close |
Inlet Close |
Inlet Close |
|
| Lubricating mode | splashing | Oil pump forced pressure And oil strike splash |
Elastic sleeve pin coupling directly connected | |
| Cooling mode | Air cooling | Air cooling | Air cooling | |
| Driving mode | Clutch, triangular belt | Elastic sleeve pin coupling directly connected | Clutch, reducer Elastic sleeve pin coupling | |
| Dimension(mm) | 1900×1070×1260 | 1460×924×1210 | 2030×945×1560 | |
| Total weight(kg) diesel engine |
580 | — | 630 | |
| Total weight(kg) eclectic engine |
540 | 550 | — | |
| Model | 2V-4.0/5C | 2V-4.0/5P | 2V-4.0/5 | |
|
Item |
Engine displacement m/min | 4 | 4 | 4 |
| Discharge pressure Mpa | 0.5 | 0.5 | 0.5 | |
| Crankshaft speedr/min | 980 | 980 | 980 | |
| Cylinders×cylinder diameter z×mm |
4×125 | 4×125 | 4×125 | |
| Piston stroke mm | 100 | 100 | 100 | |
| Volume of gas storage tank L | 230 | 230 | 230 | |
| Supporting motivation | QC490G 35kW Four-cylinder diesel engine |
HS400 27kW Single-cylinder diesel engine |
22kW, 6pole motor |
|
| Pressure control mode | Inlet Close |
Inlet Close |
Inlet Close |
|
| Lubricating mode | splashing | splashing | splashing | |
| Cooling mode | Air cooling | Air cooling | Air cooling | |
| Driving mode | Clutch, reducer Elastic sleeve pin coupling | Clutch, triangular belt | Elastic sleeve pin coupling directly connected | |
| Dimension(mm) | 2120×895×1560 | 2100×945×1285 | 1900×930×1235 | |
| Total weight(kg) diesel engine |
680 | 492 | 680 | |
| Total weight(kg) eclectic engine |
580 | |||
FAQ
Q1: What’s your delivery time?
A: 15 days to produce, within 3 days if in stock.
Q2: What’s methods of payments are accepted?
A: We agree T/T ,L/C , West Union ,Money Gram ,Paypal.
Q3: What about the shipments and package?
A: 40′ container for 2 sets, 20′ container for 1 set,
Machine in nude packing, spare parts in standard export wooden box.
Q4: Have you got any certificate?
A:We have got ISO,CE certificate.
Q5: How to control the quality?
A: We will control the quality by ISO and CE requests.
Q6: Do you have after-sale service and warranty service ?
A: Yes, we have.We can supply instruction for operation and maintenance.If necessary, we can send our engineer to repair the machine in your company.
Warranty is 1 year for the machine.
Q7: Can I trust your company ?
A: Our company has been certificated by Chinese government,and verified by SGS Inspection Company.
| After-sales Service: | Online |
|---|---|
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-12-06