Product Description
Product Description
1. The most advanced split type design
2. The air end and motor are connected by the coupling, free from the trouble of maintenance.
3. Double screw highly efficient air end design of large rotor, larger compressed capacity, longer service life with imported bearings.
4. Permanent magnet motor
The motor is made of the special material of rare-earth permanent magnet, strong magnetic field, large overload torque and small current while starting and operation,
The special rare-earth permanent magnet with the special design of the rotor, makes the efficiency of the motor 10%-15% higher than the same horsepower induction motor.
Design of the lower temperature, the raise temperature of the motor<60K, greatly improves the service life and service factor.
Soft starter by the inverter
Avoiding the strong mechanical shock while starting, prolonging the life of machine, reducing the maintenance, improving the reliability. So it can save 30% energy.
HangZhou CHINAMFG Compressor Co., Ltd is a leading CHINAMFG manufacturer in HangZhou, China. We focus on the research & Develop and manufacture of screw air compressors and related after-treatment equipment over 18 years experience. Our screw compressors include air & Water cooled compressor, belt & Direct driven compressor, permanent magnet inverter compressor, low pressure compressor, oil free compressor, diesel driven portable compressor. Our products have passed ISO9001 certificate. We offer you world-class products with advanced features, competitive price, and reliable quality and on time delivery. We always make superior quality CHINAMFG because of adopting Germany advanced production technology and European famous brands machine parts for compressors. CHINAMFG COMPROSS has an experienced expert team, not only provide users with high-quality and high-efficiency compressed air system equipment, but also provide users with optimum air system solutions during before-sale, sale and after-sale services. In China Market, our compressor has become the preferred choice to customer through technical superiority, strong sales network and excellent after-sales service. In the world market, our products are available in 40 countries covering Europe, North America, South America Australia, Asia, Africa, and Middle-East. Welcome more agents and dealers join us and make long term cooperation!
| After-sales Service: | Online support |
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| Warranty: | 12 Months |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-10-31
China Professional 200psi 444c CHINAMFG Black 12 Volt Air Ride Air Lift Air Compressor with high quality
Product Description
VIAIR 20008 High-Flow Air Source Kit
High-Flow 200 CHINAMFG Air Source Kits come with a powerful, low amp-draw 480C VIAIR compressor mounted on a 200 PSI-rated 2.0 gallon air tank with 5 ports. All 200 CHINAMFG Air Source kits come with a pre-wired 165/200 CHINAMFG pressure switch. Both kits not only come with the industry’s leading 200 CHINAMFG compressors but also come with a drain cock, safety valve, 1/2-inch port compression fitting for 3/8-inch air line pre-installed!!!!
To use, simply connect the pressure switch to fused power, make a CHINAMFG ground and connect an air line to the compression fitting. The use of a 40-amp relay and an appropriately-rated fuse is strongly recommended to preserve the life of the pressure switch.
Why is Viair the Best??
– Industry Leader for 12v Air Systems
-No Maintenance Oil-Less Design Compressors
-Thermal Overload Protection
-High Performance PTFE Rings
-Gearless Direct Drive PMG Motors
-ISO 9001 Certified
200psi Air Compressor (100% Duty @ 100psi)
Use For Air Horns
Use For Load Level Air Springs
Use For Suspension Air Bags
Use For Air Lockers
Use For Tire Inflation
Use For Air Tools
Features:
– Gearless, direct-drive electric motors
– Oil-less design requires no maintenance (beside filter inspection/replacement)
– High performance, heavy duty PTFE piston ring
– Anodized piston cylinder for increased wear protection
– Precision, high speed, durable bearings for increased piston & motor life
– Sealed motor housing for moisture resistance
– Environmental seals where electrical connections enter motor housing
– Efficient, oversized heat sink head assembly for increased heat dissipation, duty cycle & performance
– High performance check valve eliminates restart pressure on head and piston
– Replacement air filter elements (filtration to 10 microns)
– Heavy duty mounting feet
– Reinforced vibration isolators for safe & quiet operation
– Mounting hardware (bolts, washers, locking washers, nuts)
– Thermal overload protection that protect compressor in event of overheating/over duty cycle operation
– Maximum operating temperature is 158 F
– Minimum operating temperature is -40 F.
– Wires terminated with ring ground terminal & spade positive lead terminal
– VIAIR 12 Month Manufacturer Warranty
Specifications:
VIAIR PN: 20008
VIAIR 480c Compressor
12-Volt
Permanent Magnetic Motor
Duty Cycle: 100% @ 100 CHINAMFG (50% @ 200 PSI)
Max. Working Pressure: 200 PSI
Max. Amp Draw: 23 Amps
Dimensions: 19.7″L x 5.9″W x 13.9″H
Kit Includes:
Pressure Switch(165psi ON – 200psi OFF)
Compression Fitting for 3/8” ID Tubing
Leader Hose with Check Valve
250psi Safety Valve
Drain Petcock
Mounting Hardware
Tank Fill Rate:
0 to 200 CHINAMFG —–3 Min. 56 Sec.
165 to 200 CHINAMFG —–1 Min. 02 Sec.
| Material: | Aluminum Alloy |
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| Certification: | ISO10012, BSCI, GMP, GSV, ISO13485, OHSAS18001, ISO14001, ISO/TS16949, ISO9001 |
| Car Make: | Volkswagen, WuLing, Benz, BMW, Hyundai, Honda, Toyota, Jeep, Nissan, Ford, Buick, Chery, Chevrolet, Cadillac, Geely, Roewe, Audi, Peugeot, Lexus, Volvo, Mazda, Kia |
| Position: | Rear |
| OEM: | Yes |
| Type: | Buffer for Suspension |
| Samples: |
US$ 69/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-10-31
China high quality A/C Power Oil Free Water Lubrication Single Screw Air Compressors 12v air compressor
Product Description
5-400 Kw Low Noise Electric Water Lubricated/Injected Oil Free Oilless Direct Coupling Rotary Screw Type Air Compressor Advantages
1.Clean air 100% oil-free
2.Use water instead of oil, higher cooling efficiency and compression efficiency
3.Optimal isothermal compression
4.Powerful MAM microcomputer controller and touch screen
5.Reasonable Structure, with perfect balancing
6.Components made of anti-rust and anti-corrosion materials ensure the durability
7.Significant energy saving, environmental-friendly and pollution-free
8.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc.
DENAIR Water-lubricated Oil Free Screw Air Compressor In Hannover Messe 2017
Technical Parameters Of Water-lubricated Oil-free Screw Air Compressor
| Model | Maximum working pressure |
Capacity(FAD)* | Installed motor power |
Driving Mode & Cooling Method | Noise Level** | Dimensions (mm) |
Weight | Air Outlet Pipe Diameter |
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| 50Hz | 60Hz | ||||||||||||||||||
| Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||||||
| bar(e) | psig | m³/min | m³/min | cfm | cfm | m³/min | m³/min | cfm | cfm | kW | hp | [dB(A)] | L | W | H | kg | |||
| DVAW-15 | 7.5 | 109 | 1 | 2 | 36 | 71 | 1 | 2 | 36 | 71 | 15 | 20 | Direct Driven Air Cooling W-water Cooling |
63 | 1200 | 900 | 1200 | 650 | G1″ |
| 8.5 | 123 | 0.97 | 1.94 | 35 | 69 | 0.97 | 1.94 | 35 | 69 | 15 | 20 | 63 | 1600 | 1100 | 1500 | 650 | G1″ | ||
| 10.5 | 152 | 0.83 | 1.66 | 30 | 59 | 0.83 | 1.66 | 30 | 59 | 15 | 20 | 63 | 1200 | 900 | 1200 | 650 | G1″ | ||
| DVAW-18 | 7.5 | 109 | 1.41 | 2.81 | 50 | 99 | 1.41 | 2.81 | 50 | 99 | 18.5 | 25 | 66 | 1600 | 1100 | 1500 | 800 | G1″ | |
| 8.5 | 123 | 1.35 | 2.7 | 48 | 95 | 1.35 | 2.7 | 48 | 95 | 18.5 | 25 | 66 | 1600 | 1100 | 1500 | 800 | G1″ | ||
| 10.5 | 152 | 1.1 | 2.19 | 39 | 77 | 1.1 | 2.19 | 39 | 77 | 18.5 | 25 | 66 | 1600 | 1100 | 1500 | 800 | G1″ | ||
| DVAW-22 | 7.5 | 109 | 1.74 | 3.48 | 62 | 123 | 1.74 | 3.48 | 62 | 123 | 22 | 30 | 66 | 1600 | 1100 | 1500 | 850 | G1″ | |
| 8.5 | 123 | 1.73 | 3.46 | 61 | 122 | 1.73 | 3.46 | 61 | 122 | 22 | 30 | 66 | 1600 | 1100 | 1500 | 850 | G1″ | ||
| 10.5 | 152 | 1.36 | 2.73 | 48 | 96 | 1.36 | 2.73 | 48 | 96 | 22 | 30 | 66 | 1600 | 1100 | 1500 | 850 | G1″ | ||
| DVAW-30 | 7.5 | 109 | 2.64 | 5.27 | 93 | 186 | 2.64 | 5.27 | 93 | 186 | 30 | 40 | 69 | 1600 | 1100 | 1500 | 920 | G1-1/2″ | |
| 8.5 | 123 | 2.58 | 5.15 | 91 | 182 | 2.58 | 5.15 | 91 | 182 | 30 | 40 | 69 | 1600 | 1100 | 1500 | 920 | G1-1/2″ | ||
| 10.5 | 152 | 1.78 | 3.55 | 63 | 125 | 1.78 | 3.55 | 63 | 125 | 30 | 40 | 69 | 1600 | 1100 | 1500 | 920 | G1-1/2″ | ||
| DVAW-37 | 7.5 | 109 | 3.25 | 6.5 | 115 | 229 | 3.25 | 6.5 | 115 | 229 | 37 | 50 | 69 | 1600 | 1100 | 1500 | 950 | G1-1/2″ | |
| 8.5 | 123 | 3.13 | 6.26 | 111 | 221 | 3.13 | 6.26 | 111 | 221 | 37 | 50 | 69 | 1600 | 1100 | 1500 | 950 | G1-1/2″ | ||
| 10.5 | 152 | 2.61 | 5.21 | 92 | 184 | 2.61 | 5.21 | 92 | 184 | 37 | 50 | 69 | 1600 | 1100 | 1500 | 950 | G1-1/2″ | ||
| DVAW-45W | 7.5 | 109 | 4.1 | 8.2 | 145 | 289 | 4.1 | 8.2 | 145 | 289 | 45 | 60 | 66 | 2200 | 1400 | 1800 | 1500 | DN50 | |
| 8.5 | 123 | 3.9 | 7.81 | 138 | 276 | 3.9 | 7.81 | 138 | 276 | 45 | 60 | 66 | 2200 | 1400 | 1800 | 1500 | DN50 | ||
| 10.5 | 152 | 3.12 | 6.23 | 110 | 220 | 3.12 | 6.23 | 110 | 220 | 45 | 60 | 66 | 2200 | 1400 | 1800 | 1500 | DN50 | ||
| DVAW-55W | 7.5 | 109 | 4.66 | 9.32 | 165 | 329 | 4.66 | 9.32 | 165 | 329 | 55 | 75 | 66 | 2200 | 1400 | 1800 | 1600 | DN50 | |
| 8.5 | 123 | 4.43 | 8.86 | 157 | 313 | 4.43 | 8.86 | 157 | 313 | 55 | 75 | 66 | 2200 | 1400 | 1800 | 1600 | DN50 | ||
| 10.5 | 152 | 3.89 | 7.78 | 138 | 275 | 3.89 | 7.78 | 138 | 275 | 55 | 75 | 66 | 2200 | 1400 | 1800 | 1600 | DN50 | ||
| DVAW-75w | 7.5 | 109 | 6.21 | 12.41 | 222 | 444 | 6.21 | 12.41 | 222 | 444 | 75 | 100 | 71 | 2200 | 1400 | 1800 | 1750 | DN50 | |
| 8.5 | 123 | 6.2 | 12.39 | 219 | 438 | 6.2 | 12.39 | 219 | 438 | 75 | 100 | 71 | 2200 | 1400 | 1800 | 1750 | DN50 | ||
| 10.5 | 152 | 5.23 | 10.45 | 185 | 369 | 5.23 | 10.45 | 185 | 369 | 75 | 100 | 71 | 2200 | 1400 | 1800 | 1750 | DN50 | ||
| DVAW-90W | 7.5 | 109 | 8.24 | 16.48 | 291 | 582 | 8.24 | 16.48 | 291 | 582 | 90 | 120 | 73 | 2400 | 1700 | 1800 | 2300 | DN65 | |
| 8.5 | 123 | 8.18 | 16.36 | 289 | 578 | 8.18 | 16.36 | 289 | 578 | 90 | 120 | 73 | 2400 | 1700 | 1800 | 2300 | DN65 | ||
| 10.5 | 152 | 6.41 | 12.82 | 227 | 453 | 6.41 | 12.82 | 227 | 453 | 90 | 120 | 73 | 2400 | 1700 | 1800 | 2200 | DN65 | ||
| DVAW-110W | 7.5 | 109 | 10.22 | 20.45 | 361 | 722 | 10.22 | 20.45 | 361 | 722 | 110 | 150 | 73 | 2400 | 1700 | 1800 | 2800 | DN65 | |
| 8.5 | 123 | 9.91 | 19.82 | 350 | 700 | 9.91 | 19.82 | 350 | 700 | 110 | 150 | 73 | 2400 | 1700 | 1800 | 2800 | DN65 | ||
| 10.5 | 152 | 7.78 | 15.55 | 275 | 549 | 7.78 | 15.55 | 275 | 549 | 110 | 150 | 73 | 2400 | 1700 | 1800 | 2600 | DN65 | ||
| DVAW-132W | 7.5 | 109 | 11 | 21.99 | 389 | 776 | 11 | 21.99 | 389 | 776 | 132 | 175 | 76 | 2400 | 1700 | 1800 | 3200 | DN65 | |
| 8.5 | 123 | 10.97 | 21.94 | 388 | 775 | 10.97 | 21.94 | 388 | 775 | 132 | 175 | 76 | 2400 | 1700 | 1800 | 3200 | DN65 | ||
| 10.5 | 152 | 8.89 | 19.79 | 350 | 699 | 8.89 | 19.79 | 350 | 699 | 132 | 175 | 76 | 2400 | 1700 | 1800 | 3000 | DN65 | ||
*) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
**) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A)
DENAIR Factory
At DENAIR, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 90 countries across the globe. We have sales representatives who can speak English, Spanish, French, Russian and Arabic, which makes it easier for our clients from all over the world to interact and negotiate with us.
DENAIR Services
DENAIR Oil Free Screw Air Compressor Application and Installation
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
| Lubrication Style: | Oil-free |
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| Cooling System: | Air Cooling/Water Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Industries Commonly Use Water-Lubricated Air Compressors?
Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:
- Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
- Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
- Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
- Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
- Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.
While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.
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How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?
Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:
Positive Effects:
- Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
- Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
- Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.
Negative Effects:
- Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
- Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
- System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.
Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.
Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2023-10-31
China OEM Great China Made 132kw 180HP Water Lubricated Oil-Free Single Screw Air Compressor portable air compressor
Product Description
GREAT China made 132kw 180hp Water Lubricated Oil-Free Single Screw Air Compressor
1.About GREAT:
GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research, production, sales and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad. We can provide satisfied service such as consulting, training, repairing, spare parts suppling, etc.
“GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
Accoring to the busniness tenet of “high efficiency,engeryg saving, realiability and durable ” GREAT provide you with high-quality products and timely service as well as customized compressed air system solutions.
2. performance characteristics for water- lubricated oil free screw air compressor :
3. Advantages for oil-free water lubrication screw air compressor:
1). No oil, cleaner
The whole air compressor does not need to add any lubricating oil inside to make the outlet gas cleaner.
2). Stainless steel, safer
The parts in contact with compressed air in the system are made of 304 or 316 stainless steel to prevent pollution in the compression process and ensure the safety of gas.
3). low speed, high efficiency, more environmental protection
The main engine and motor are connected by elastic coupling, and there is no gearbox and other variable speed device, which makes the main engine and motor rotate at the same speed, reducing noise and vibration less.
The compression temperature of the host machine is about 50ºC, close to isothermal compression, effectively reducing energy consumption.
Using water as a lubricant, the entire life cycle of the equipment does not produce any waste oil discharge.
4).Simple structure and low maintenance cost
The machine structure is simple, easy to maintain, only need to replace the air rate and water filter element, no lubricating oil, greatly reduce the maintenance cost.
4. Details for GREAT oil free water lubricated screw air compressor :
5.Technical Parameters for oil-free water lubrication screw air compressor:
| Model | Max work pressure (Mpa) | Flow air capacity (m³/min) | Motor power (kw) | Noise (dB) |
Pipe dia. Of cooling water | Cooling water volume (T/H) |
Lubricate water volume | Dimension LXWXH (mm) |
Weight (kg) |
Air outlet |
| TKW-5VA/W | 0.8 | 0.3~0.78 | 5.5 | 58 | 3/4″ | 1.5 | 10 | 800x800x1100 | 460 | 3/4″ |
| 1.0 | 0.2~0.65 | |||||||||
| TKW-7VA/W | 0.8 | 0.35~1.17 | 7.5 | 58 | 3/4″ | 1.5 | 10 | 800x800x1100 | 510 | 3/4″ |
| 1.0 | 0.3~1.05 | |||||||||
| 1.25 | 0.24~0.81 | |||||||||
| TKW-11VA/W | 0.8 | 0.54~1.65 | 11 | 60 | 1″ | 2.5 | 26 | 1200x760x1300 | 620 | 3/4″ |
| 1.0 | 0.45~1.42 | |||||||||
| 1.25 | 0.35~1.10 | |||||||||
| TKW-15VA/W | 0.8 | 0.75~2.43 | 15 | 63 | 1″ | 3.5 | 26 | 1200x760x1300 | 670 | 3/4″ |
| 1.0 | 0.65~2.17 | |||||||||
| 1.25 | 0.6~1.80 | |||||||||
| TKW-18VA/W | 0.8 | 0.9~3.13 | 18.5 | 65 | 1″ | 4 | 30 | 1400x900x1450 | 730 | 1″ |
| 1.0 | 0.9~2.82 | |||||||||
| 1.25 | 0.6~2.05 | |||||||||
| TKW-22VA/W | 0.8 | 1.1~3.52 | 22 | 65 | 1″ | 5 | 30 | 1400x900x1450 | 780 | 1″ |
| 1.0 | 0.97~3.21 | |||||||||
| 1.25 | 0.85~2.78 | |||||||||
| TKW-30VA/W | 0.8 | 1.55~5.12 | 30 | 67 | 1 1/2″ | 7 | 40 | 1550X1150X1500(A) 1500X1150X1300(W) |
1150 | 1 1/4″ |
| 1.0 | 1.255~4.43 | |||||||||
| 1.25 | 1.1~3.63 | |||||||||
| TKW-37VA/W | 0.8 | 1.91~6.30 | 37 | 67 | 1 1/2″ | 9 | 40 | 1550X1150X1500(A) 1500X1150X1300(W) |
1200 | 1 1/4″ |
| 1.0 | 1.60~5.33 | |||||||||
| 1.25 | 1.42~4.77 | |||||||||
| TKW-45VW | 0.8 | 2.5~7.4 | 45 | 68 | 1 1/2″ | 10 | 90 | 1800x1300x1750(A) 1800x1300x1680(W) |
1490 | 2″ |
| 1.0 | 1.91~6.30 | |||||||||
| 1.25 | 1.70~5.56 | |||||||||
| TKW-55VW | 0.8 | 3.0~9.76 | 55 | 70 | 1 1/2″ | 12 | 100 | 1980x1300x1750(A) 1800x1300x1680(W) |
1570 | 2″ |
| 1.0 | 2.60~8.55 | |||||||||
| 1.25 | 2.30~7.67 | |||||||||
| TKW-75VW | 0.8 | 3.95~13.00 | 75 | 73 | 1 1/2″ | 18 | 100 | 1800x1300x1750(W) | 1750 | 2″ |
| 1.0 | 3.4~11.50 | |||||||||
| 1.25 | 3.0~9.70 | |||||||||
| TKW-90VW | 0.8 | 5.0~14.8 | 90 | 73 | 1 1 /2″ | 20 | 120 | 2200x1550x1800 | 2450 | 2 1/2″ |
| 1.0 | 4.30~13.90 | |||||||||
| 1.25 | 3.72~12.60 | |||||||||
| TKW-110VW | 0.8 | 6.0~19.85 | 110 | 78 | 2″ | 24 | 120 | 2200x1550x1800 | 2580 | 2 1/2″
|
| 1.0 | 5.0~16.66 | |||||||||
| 1.25 | 4.65~15.56 | |||||||||
| TKW-132VW | 0.8 | 6.75~23.10 | 132 | 78 | 2″ | 30 | 120 | 2200x1550X1800 | 2700 | 2 1/2″ |
| 1.0 | 6.0~19.97 | |||||||||
| 1.25 | 5.07~16.90 | |||||||||
| TKW-160VW | 0.8 | 8.5~28.11 | 160 | 80 | 3″ | 35 | 160 | 3000X1800X2100 | 3900 | 3″ |
| 1.0 | 7.6~25.45 | |||||||||
| 1.25 | 6.7~22.52 | |||||||||
| TKW-185VW | 0.8 | 10~33.97 | 185 | 80 | 3″ | 38 | 160 | 3000X1800X2100 | 4050 | 3″ |
| 1.0 | 8.72~29.00 | |||||||||
| 1.25 | 7.75~25.21 | |||||||||
| TKW-200VW | 0.8 | 11.2~36.75 | 200 | 80 | 4″ | 42 | 200 | 3100X1850X2100 | 4200 | 4″ |
| 1.0 | 9.68~32.78 | |||||||||
| 1.25 | 9.2~29.24 | |||||||||
| TKW-220VW | 0.8 | 12.2~39.67 | 220 | 80 | 4″ | 47 | 200 | 3100X1850X2100 | 4400 | 4″ |
| 1.0 | 11.2~36.75 | |||||||||
| 1.25 | 9.0~29.63 | |||||||||
| TKW-250VW | 0.8 | 13.5~43.5 | 250 | 80 | 4″ | 53 | 200 | 3100X1850X2100 | 4800 | 4″ |
| 1.0 | 12.2~39.30 | |||||||||
| 1.25 | 10.2~34 |
4.Application :
6.Certification :
7. Packing and shipping :
8. FAQ Industrial Lubricated High Pressure Screw Air Compressor
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
9. Contact :
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
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What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
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Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
Can Water-Lubricated Air Compressors Be Used in Medical Applications?
Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:
- Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
- Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
- Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
- Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
- Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
- Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.
While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.
editor by CX 2023-10-31
China best 10HP 7.5kw 102-174psi VSD Screw Air Compressor for Painting manufacturer
Product Description
PM VSD TYPE SCREW AIR COMPRESSOR
* High efficiency power-saving
* Permanent magnet motor
* Frequency Inverter
|
Model |
Power KW |
Power HP |
Air flow L/min |
Pressure bar |
Drive Mode |
|
SA-10E |
7.5 |
10 |
1.2/1.1/0.95/0.8 |
7/8/10/12 |
Direct |
| SA-15E |
11 |
15 |
1.65/1.5/1.3/1.1 |
7/8/10/12 |
Direct |
|
SA-20E |
15 |
20 |
2.5/2.3/2.1/1.72 |
7/8/10/12 |
Direct |
|
SA-25E |
18.5 |
25 |
3.2/3.0/2.7/2.4 |
7/8/10/12 |
Direct |
|
SA-30E |
22 |
30 |
3.8/3.6/3.2/2.7 |
7/8/10/12 |
Direct |
|
SA-40E |
30 |
40 |
5.3/5.0/4.5/4.0 |
7/8/10/12 |
Direct |
|
SA-50E |
37 |
50 |
6.8/6.2/5.6/5.0 |
7/8/10/12 |
Direct |
|
SA-75V |
55 |
75 |
10/9.6/8.5/7.6 |
7/8/10/12 |
Direct |
|
SA-100V |
75 |
100 |
13.4/12.6/11.2/10.0 |
7/8/10/12 |
Direct |
|
SA-150V |
110 |
150 |
21/19.8/17.4/14.8 |
7/8/10/12 |
Direct |
|
SA-175V |
132 |
175 |
24.5/23.2/20.5/17.4 |
7/8/10/12 |
Direct |
FAQ:
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
Q2: How about the warranty terms of your machine?
A2: One year for the whole machine and 2 years for screw air end, except consumble spare parts.
Q3: Could you provide some spare parts of the machines?
A3: Yes, we can offer.
Q4: What about product package?
A4: We will pack the products strictly with standard wooden carton.
Q5: Can you customized the voltage of products?
A5: Yes, the voltage can be customized according to your requirement. Like 380V/60HZ, 415V/50HZ, 220V/60HZ and so on.
Q6: Can you provide samples?
A6: Yes, we cam provide samples.
Q7: How long will you take to arrange production?
A7: Regular model within 7-15 days. Customized model within 25-30 days.
Q8: How about your customer service?
A8: 24 hours on-line service available. 48 hours problem solved promise.
Q9: Which payment term can you accept?
A9: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q10: Which trade term can you accept?
A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
| After-sales Service: | Online Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 900/unit
1 unit(Min.Order) | |
|---|
| Customization: |
Available
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-10-30
China manufacturer 30 Cubic Meter Per Minute 250 HP Electric Conversion Frequency Screw Air Compressor air compressor parts
Product Description
Product Description
| : | Energy Saving Series (PM) |
| Type: | Oil Injected Permanent Magnetic Inverter Screw Compressor |
| Voltage: | 380V/50HZ/3Ph, 220V/60HZ/3Ph, 400V/50HZ/3Ph, 415V/50HZ/3Ph or Customer′s Requirements |
| Working Pressure: | 7~13bar |
| Installed Motor Power: | 7.5~250 Kw |
| Color: | Blue or According to Your Request |
| Driven Method: | Direct Driven |
| Air End: | Baosi,GHH ,Hanbell,GU |
| Trademark: | Tuowei |
| Transport Package: | Standard Wooden Packing |
| application: | Packing,Painting,Precision Electroplating,Peparing,General Industry,Energy & Mining,Construction works |
Permanent Magnet Frequency Conversion Screw Air Compressor Airend:
The Unique Design of the Permanent Magnet Screw Airend and the Speed-regulating Frequency Converter Is Directly Linked to the High-quality Motor, Providing Unparalleled Energy-saving Effects and Super Reliability. There Is No Motor Bearing in the Permanent Magnet Motor, and the Air Compressor Is Made of Permanent Magnet The Motor Is Directly Driven, And There Is No Need to Consider the Wear or Replacement of Gears, Pulleys, Belts, Couplings and Other Moving Parts During Operation.
Product features:
1.Permanent magnet motor and the compressor airend shaft integrally embedded using direct structure, more compact, the transmission efficiency of 100%
2.No Motor Bearing: Eliminates Motor Bearing Fault Points
3.Equipped with High-efficiency Permanent Magnet Motor, More Energy Saving
4.Small Motor, Typically About 1/3 of an Ordinary FM Motor Size, Easy Removal
5.Permanent magnet synchronous motor, no loss of magnetism at 120ºC, service life over 15 years
6.The latest generation intelligent touchscreen controller:The latest touch screen interface allows simple and intelligent control of the compressor. Pressure and scheduling time can be easily programmed, allowing you to automatically start and stop the compressor to match the production time. (Configurable remote operation and real-time monitoring functions)
Product Parameters
Permanent Magnet Inverter Compressor Parameter Table
| Motor Power | Working Pressure | Capacity | Lubricating oil quantity (L) |
Driven Method | Cooling Method | Noise (dB) |
Dimension(mm) | Net Weight | Air Outlet Pipe Diameter | |||
| kw/hp | bar | m3/min | L*W*H | KGS | ||||||||
| SGPM08 | 7.5/10 | 7 | 1.2 | 10 | Direct Drive | Air Cooling / Water Cooling |
66±2 | 900*670*850 | 220 | 1/2” | ||
| 8 | 1.1 | |||||||||||
| 10 | 0.95 | |||||||||||
| 12 | 0.8 | |||||||||||
| SGPM11 | 11/15 | 7 | 1.65 | 18 | 68±2 | 1000*750*1015 | 300 | 3/4” | ||||
| 8 | 1.5 | |||||||||||
| 10 | 1.3 | |||||||||||
| 12 | 1.1 | |||||||||||
| SGPM15 | 15/20 | 7 | 2.5 | 18 | 68±2 | 1000*750*1015 | 300 | 3/4” | ||||
| 8 | 2.3 | |||||||||||
| 10 | 2.1 | |||||||||||
| 12 | 1.9 | |||||||||||
| SGPM18 | 18.5/25 | 7 | 3.2 | 18 | 68±2 | 1130*850*1175 | 480 | 1” | ||||
| 8 | 3 | |||||||||||
| 10 | 2.7 | |||||||||||
| 12 | 2.4 | |||||||||||
| SGPM22 | 22/30 | 7 | 3.8 | 18 | 68±2 | 1130*850*1175 | 480 | 1” | ||||
| 8 | 3.6 | |||||||||||
| 10 | 3.2 | |||||||||||
| 12 | 2.7 | |||||||||||
| SGPM30 | 30/40 | 7 | 5.3 | 18 | 68±2 | 1130*850*1175 | 480 | 1” | ||||
| 8 | 5 | |||||||||||
| 10 | 4.5 | |||||||||||
| 12 | 4 | |||||||||||
| SGPM37 | 37/50 | 7 | 6.8 | 30 | 68±2 | 1250*1000*1335 | 500 | 11/2″ | ||||
| 8 | 6.2 | |||||||||||
| 10 | 5.6 | |||||||||||
| 12 | 5 | |||||||||||
| SGPM45 | 45/60 | 7 | 7.4 | 30 | 72±2 | 1250*1000*1335 | 500 | 11/2″ | ||||
| 8 | 7 | |||||||||||
| 10 | 6.2 | |||||||||||
| 12 | 5.6 | |||||||||||
| SGPM55 | 55/75 | 7 | 10 | 65 | 72±2 | 1800*1250*1670 | 1200 | 2″ | ||||
| 8 | 9.6 | |||||||||||
| 10 | 8.5 | |||||||||||
| 12 | 7.6 | |||||||||||
| SGPM75 | 75/100 | 7 | 13.4 | 65 | 72±2 | 1800*1250*1670 | 1200 | 2″ | ||||
| 8 | 12.6 | |||||||||||
| 10 | 11.2 | |||||||||||
| 12 | 10 | |||||||||||
| SGPM90 | 90/120 | 7 | 16.2 | 72 | 72±2 | 1800*1250*1670 | 1200 | 2″ | ||||
| 8 | 15 | |||||||||||
| 10 | 13.8 | |||||||||||
| 12 | 12.3 | |||||||||||
| SGPM110 | 110/150 | 7 | 21 | 90 | 72±2 | 2300*1470*1840 | 2000 | DN85 | ||||
| 8 | 19.8 | |||||||||||
| 10 | 17.4 | |||||||||||
| 12 | 14.8 | |||||||||||
| SGPM132 | 132/175 | 7 | 24.5 | 90 | 75±2 | 2300*1470*1840 | 2000 | DN85 | ||||
| 8 | 23.2 | |||||||||||
| 10 | 20.5 | |||||||||||
| 12 | 17.4 | |||||||||||
| SGPM160 | 160/200 | 7 | 28.7 | 110 | 75±2 | 2500*1470*1840 | 3200 | DN85 | ||||
| 8 | 27.6 | |||||||||||
| 10 | 24.6 | |||||||||||
| 12 | 21.5 | |||||||||||
| SGPM185 | 185/250 | 7 | 32 | 110 | 75±2 | 2500*1470*1840 | 3200 | DN85 | ||||
| 8 | 30.4 | |||||||||||
| 10 | 27.4 | |||||||||||
| 12 | 24.8 | |||||||||||
*)There are other power and models, please consult our salesman!!!
Company Profile
After Sales Service
• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
• Warranty: One year for the whole machine Genuine spare parts will be provided with best price.
• Negotiable technician available to service machinery overseas.(please consult us online!)
FAQ
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
Other Products
If you are interested in any of our products,please feel free to contact us.
We are looking CHINAMFG to cooperating,growing and developing with your sincerely.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling / Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
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|---|
Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-10-30
China supplier Highly Compressor Price Air Compressor Specification Ath290sn Air Conditioner Compressor 12v air compressor
Product Description
| Series | Typical model | Displ. | Cooling Capaciry | COP | Capacitor | Compressor Hight | Test Mode | |
| cc | W | Btu/h | w/w | uF/V | mm | |||
| G | ASG080CV | 8.0 | 1840 | 6278 | 2.71 | 30/400 | 248.8 | ASHRAE/T |
| ASG108TV | 10.8 | 2510 | 8564 | 2.90 | 25/450 | 261.0 | ASHRAE/T | |
| ASG125TV | 12.5 | 2850 | 9724 | 2.89 | 25/450 | 261.0 | ASHRAE/T | |
| ASG140UV | 14.0 | 3400 | 11601 | 2.94 | 50/450 | 266.0 | ASHRAE/T | |
| L | ASL145SV | 14.5 | 3500 | 11942 | 2.95 | 35/450 | 279.0 | ASHRAE/T |
| H | ASH201SN | 20.1 | 5860 | 19994 | 2.88 | 45/400 | 283.5 | ASHRAE/T |
| ASH201RV | 20.1 | 4785 | 16326 | 2.95 | 40/450 | 293.5 | ASHRAE/T | |
| ASH210RV | 21.0 | 4995 | 17043 | 2.95 | 40/450 | 293.5 | ASHRAE/T | |
| ASH218SV | 21.8 | 5180 | 17674 | 2.90 | 60/400 | 298.5 | ASHRAE/T | |
| ASH218UN | 21.8 | 6450 | 22007 | 3.05 | 55/450 | 315.5 | ASHRAE/T | |
| ASH232SV | 23.2 | 5510 | 18800 | 2.90 | 60/400 | 298.5 | ASHRAE/T | |
| ASH264SN | 26.4 | 7700 | 26272 | 2.87 | 50/450 | 302.5 | ASHRAE/T | |
| ASH280TV | 28.0 | 6830 | 23304 | 3.00 | 70/450 | 312.9 | ASHRAE/T | |
| ASH325CV | 32.5 | 7800 | 26614 | 2.82 | 60/450 | 332.0 | ASHRAE/T | |
| TH | ATH270CV | 27.0 | 6400 | 21837 | 2.86 | 50/450 | 335.9 | ASHRAE/T |
| ATH280TV | 28.0 | 6600 | 22519 | 2.97 | 45/450 | 364.0 | ASHRAE/T | |
| ATH290SN | 29.0 | 6830 | 29446 | 2.84 | 60/450 | 358.0 | ASHRAE/T | |
| ATH290CV | 29.0 | 7125 | 24311 | 2.88 | 60/450 | 358.0 | ASHRAE/T | |
| ATH325CV | 32.5 | 7780 | 26545 | 2.87 | 60/450 | 358.0 | ASHRAE/T | |
| ATH356CV | 35.6 | 8440 | 28797 | 2.85 | 65/450 | 358.0 | ASHRAE/T | |
| ATH356SN | 35.6 | 1 0571 | 35314 | 2.81 | 60/450 | 358.0 | ASHRAE/T | |
| ATH356UN | 35.6 | 10520 | 35894 | 2.95 | 90/450 | 358.0 | ASHRAE/T | |
| After-sales Service: | Standard |
|---|---|
| Warranty: | 1 Year |
| Transport Package: | Carton |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-10-30
China supplier 220V Portable Rotary Screw Air Compressor High Cooling Capacity Low Noise Bsa357sdfy3an1 Refrigeration Compressor with Hot selling
Product Description
220V Portable Rotary Screw Air Compressor High Cooling Capacity Low Noise BSA357SDFY3AN1 Refrigeration Compressor
Technical Specification
Technical Specification for other Series
| inverter compressor | Refrigerant Gas R22 | DC POWER | |||||||||
| Model | cm3/rev | BTU/H | WATTS | Input Power | frequency range | CURRENT | BTU/W/H | W/W | dB(A) | Oil capacity | weight |
| 303DHV-47B2(Y) | 47 | 36490 | 10700 | 3370 | 30~90Hz | 18.5 | 10.9 | 3.2 | 60 | 1.5L | 36Kg |
| 303DHV-47D2(Y) | 47 | 36490 | 10700 | 3350 | 30~90Hz | 8.6 | 10.9 | 3.2 | 60 | 1.5L | 36Kg |
| 403DHV-64D2(Y) | 64 | 48420 | 14200 | 4300 | 30~90Hz | 11.5 | 11.2 | 3.3 | 60 | 1.8L | 36Kg |
| 401DHV-64D2(Y) | 64 | 61380 | 18000 | 5600 | 20~150Hz | 10.5 | 10.9 | 3.2 | 66 | 1.8L | 36Kg |
| 503DHV-80D2(Y) | 80 | 61040 | 17900 | 5300 | 30~90Hz | 15 | 11.6 | 3.4 | 60 | 1.8L | 37Kg |
| inverter compressor | Refrigerant Gas R407 | DC POWER | |||||||||
| Model | cm3/rev | BTU/H | WATTS | Input Power | frequency range | CURRENT | BTU/W/H | W/W | dB(A) | Oil capacity | weight |
| G303DHV-47B2(Y) | 47 | 37510 | 11000 | 3470 | 30~90Hz | 19.1 | 10.9 | 3.2 | 60 | 1.5L | 36Kg |
| G303DHV-47D2(Y) | 47 | 37510 | 11000 | 3450 | 30~90Hz | 8.9 | 10.9 | 3.2 | 60 | 1.5L | 36Kg |
| G403DHV-64D2(Y) | 64 | 49790 | 14600 | 4430 | 30~90Hz | 11.8 | 11.2 | 3.3 | 60 | 1.8L | 36Kg |
| G401DHV-64D2(Y) | 64 | 63220 | 18540 | 5770 | 20~150Hz | 10.8 | 10.9 | 3.2 | 66 | 1.8L | 36Kg |
| G503DHV-80D2(Y) | 80 | 62740 | 18400 | 5460 | 30~90Hz | 15.5 | 11.6 | 3.4 | 60 | ||
220V Portable Rotary Screw Air Compressor High Cooling Capacity Low Noise BSA357SDFY3AN1 Refrigeration Compressor
Refrigerator Compressor
220V Portable Rotary Screw Air Compressor High Cooling Capacity Low Noise BSA357SDFY3AN1 Refrigeration Compressor
Refrigeration Compressors Scope
We are specialized in refrigeration compressors, including rotary, scroll, piston, screw, hermetic, semi-hermetic all kinds of brands refrigeration compressors.
1.Rotary compressor:Toshiba,Panasonic, CHINAMFG LG
2.Scroll compressor:Copeland,Dan-foss performer,hitachi,Daikin,Sanyo
3.Piston hermetic compressor:Tecumseh CHINAMFG MT,NTZ,MTZ series.
4.Semi-hermetic Reciprocating Compressor:Copeland,Bit-zer,Carrier
5.Screw compressor :Bit-zer ,Hitachi
Brand Range
220V Portable Rotary Screw Air Compressor High Cooling Capacity Low Noise BSA357SDFY3AN1 Refrigeration Compressor
Workshop
220V Portable Rotary Screw Air Compressor High Cooling Capacity Low Noise BSA357SDFY3AN1 Refrigeration Compressor
FAQ
1. What is the price for refrigeration compressor?
The price is decided by Quantity .
2. How about samples?
Sample Lead Time: 5 working days
Sample Fee:
1).It’s free for all for a regular customer
2).For new customers, we will charge first, it is fully refundable when order confirmed.
3. How many days for shipping?
Shipping Methods and Lead Time:
By Express: 3-5 working days to your door (DHL, UPS, TNT, FedEx…)
By Air: 5-8 working days to your airport
By Sea: Pls advise your port of destination, the exact days will be confirmed by our forwarders, and the following lead time is for your reference. Europe and America (25 – 35 days), Asia (3-7 days), Australia ( 16-23 days)
4. What is the Terms of Payment?
Credit Card,T/T, L/C, Western Union; 30% T/T in advance, 70% before delivery.
5. Packaging & Shipping ?
Pallet, wooden case or with outer carton, or as customers’ specific requirements.
6. Why choose your company?
We are focusing on all aspects of refrigeration compressor, high quality and nice prices.
We strictly implement the rules according to the quality standard in every aspects from the purchase of raw material to the production process and outgoing of products.
Great service and Superior quality is provided all the time…
Packaging & Shipping Packing: Carton, wooden box and pallet, or as customers’ requirements.
Shipping: By Express (DHL /UPS /TNT /FedEx /EMS), By Air, By Sea
220V Portable Rotary Screw Air Compressor High Cooling Capacity Low Noise BSA357SDFY3AN1 Refrigeration Compressor
Pakaging and shipping
HVAC&R Exhibition
220V Portable Rotary Screw Air Compressor High Cooling Capacity Low Noise BSA357SDFY3AN1 Refrigeration Compressor
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 6 Months |
| Installation Type: | Stationary Type |
| Lubrication Style: | Lubricated |
| Cylinder Position: | Vertical |
| HP: | 1HP |
| Customization: |
Available
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-10-30
China OEM Silent A/C Water Cooled Oil Free Rotary Screw Air Compressor with Good quality
Product Description
Silent A/C Water Cooled Oil Free Rotary Screw Air Compressor Advantages:
1.Clean air 100% oil-free
2.Use water instead of oil, higher cooling efficiency and compression efficiency
3.Optimal isothermal compression
4.Powerful MAM microcomputer controller and touch screen
5.Reasonable Structure, with perfect balancing
6.Components made of anti-rust and anti-corrosion materials ensure the durability
7.Significant energy saving, environmental-friendly and pollution-free
8.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc.
Technical Parameters Of Silent A/C Water Cooled Oil Free Rotary Screw Air Compressor :
| Model | Maximum working pressure |
Capacity FAD | Installed motor power |
Noise | Dimensions (mm) |
Weight | Air outlet pipe diameter |
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| bar(e) | psig | m³/min | cfm | kW | hp | dB(A) | L*W*H | kg | ||||
| DAW-7A | 8 | 116 | 1.24 | 43.8 | 7.5 | 10 | 58 | 1550*775*1445 | 630 | 3/4″ | ||
| 10 | 145 | 1.1 | 38.8 | 7.5 | 10 | |||||||
| DAW-11A | 8 | 116 | 1.67 | 59 | 11 | 15 | 58 | 1550*775*1445 | 650 | 3/4″ | ||
| 10 | 145 | 1.43 | 50.5 | 11 | 15 | |||||||
| 12.5 | 181 | 1.1 | 38.8 | 11 | 15 | |||||||
| DAW-15A | 8 | 116 | 2.27 | 80.2 | 15 | 20 | 63 | 1400*1000*1200 | 900 | 1″ | ||
| 10 | 145 | 2.05 | 72.4 | 15 | 20 | |||||||
| 12.5 | 181 | 1.51 | 53.3 | 15 | 20 | |||||||
| DAW-18A | 8 | 116 | 3.01 | 106.3 | 18.5 | 25 | 65 | 1400*1000*1200 | 970 | 1″ | ||
| 10 | 145 | 2.65 | 93.6 | 18.5 | 25 | |||||||
| 12.5 | 181 | 2.07 | 73.1 | 18.5 | 25 | |||||||
| DAW-22A | 8 | 116 | 3.46 | 122.2 | 22 | 30 | 65 | 1400*1000*1200 | 1000 | 1″ | ||
| 10 | 145 | 3.08 | 108.8 | 22 | 30 | |||||||
| 12.5 | 181 | 2.59 | 91.5 | 22 | 30 | |||||||
| DAW-30A | 8 | 116 | 5.4 | 190.7 | 30 | 40 | 66 | 1850*1150*1300 | 1250 | 1-1/2″ | ||
| 10 | 145 | 4.54 | 160.3 | 30 | 40 | |||||||
| 12.5 | 181 | 4.11 | 145.1 | 30 | 40 | |||||||
| DAW-37A | 8 | 116 | 6.26 | 221 | 37 | 50 | 67 | 1850*1150*1300 | 1297 | 1-1/2″ | ||
| 10 | 145 | 5.51 | 194.6 | 37 | 50 | |||||||
| 12.5 | 181 | 5.19 | 183.3 | 37 | 50 | |||||||
| DAW-45A/W | 8 | 116 | 7.56 | 266.9 | 45 | 60 | 68 | 1850*1150*1300 | 1500 | 2″ | ||
| 10 | 145 | 6.59 | 232.7 | 45 | 60 | |||||||
| 12.5 | 181 | 5.94 | 209.7 | 45 | 60 | |||||||
| DAW-55A/W | 8 | 116 | 9.61 | 339.3 | 55 | 75 | 70 | 1900*1500*1700 | 1596 | 2″ | ||
| 10 | 145 | 8.75 | 309 | 55 | 75 | |||||||
| 12.5 | 181 | 7.54 | 266.2 | 55 | 75 | |||||||
| DAW-75A/W | 8 | 116 | 12.42 | 438.6 | 75 | 100 | 73 | 1900*1500*1700 | 1790 | 2″ | ||
| 10 | 145 | 11.34 | 400.4 | 75 | 100 | |||||||
| 12.5 | 181 | 9.83 | 347.1 | 75 | 100 | |||||||
| DAW-90A/W | 8 | 116 | 16.19 | 571.7 | 90 | 120 | 73 | 1900*1500*1700 | 2250 | 2-1/2″ | ||
| 10 | 145 | 14.42 | 509.2 | 90 | 120 | |||||||
| 12.5 | 181 | 12.23 | 431.8 | 90 | 120 | |||||||
| DAW-110W | 8 | 116 | 19.28 | 680.8 | 110 | 150 | 78 | 2150*1600*1800 | 2270 | 2-1/2″ | ||
| 10 | 145 | 16.74 | 591.1 | 110 | 150 | |||||||
| 12.5 | 181 | 15 | 529.7 | 110 | 150 | |||||||
| DAW-132W | 8 | 116 | 22.06 | 778.9 | 132 | 175 | 78 | 2150*1600*1800 | 2330 | 2-1/2″ | ||
| 10 | 145 | 20.25 | 715 | 132 | 175 | |||||||
| 12.5 | 181 | 18.14 | 640.5 | 132 | 175 | |||||||
| DAW-160W | 8 | 116 | 28.66 | 1012 | 160 | 215 | 78 | 2150*1600*1800 | 3660 | 3″ | ||
| 10 | 145 | 24.36 | 860.2 | 160 | 215 | |||||||
| 12.5 | 181 | 22.03 | 777.9 | 160 | 215 | |||||||
| DAW-200W | 8 | 116 | 36.39 | 1284.9 | 200 | 270 | 78 | 3100*1700*2090 | 3690 | 4″ | ||
| 10 | 145 | 29.81 | 1052.6 | 200 | 270 | |||||||
| 12.5 | 181 | 27.43 | 968.6 | 200 | 270 | |||||||
| DAW-250W | 8 | 116 | 42.6 | 1504.2 | 250 | 350 | 79 | 3100*1700*2090 | 3900 | 4″ | ||
| 10 | 145 | 38.75 | 1368.3 | 250 | 350 | |||||||
| 12.5 | 181 | 34.43 | 1215.7 | 250 | 350 | |||||||
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town,HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?
Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:
Moisture Content:
- Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
- Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.
Contamination:
- Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
- Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.
Preventive Measures:
- Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
- Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
- Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.
By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.
How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
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What is a water lubrication air compressor?
A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:
Working Principle:
In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.
Advantages:
1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.
2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.
3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.
4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.
Applications:
Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:
- Food and beverage processing
- Pharmaceutical manufacturing
- Electronics manufacturing
- Spray painting and coating
- Laboratories and research facilities
- Dental offices
These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.
editor by CX 2023-10-30
China Professional Fast Charging Speed Overload Power-off Protection Double Tube Oil Free Air Compressor with Great quality
Product Description
Double-Tube Oil-Free Air Compressor
Features:
1. Copper induction motor with overload protection;
2.Fast charging speed;
3. power-off protection;
4.Oil-free.
Accessories & Package
Muffler(4pcs), Foot Pad Assembly (2pcs), Wheel Assembly (2pcs), Carton Packing
| DQE1500*2/50 | |
| Rated Power Input : | 1500W*2 |
| Working Pressure : | 7Bar |
| Rated Speed : | 2850r/min |
| Capacity : | 50L |
| Displacement : | 200L/min |
| Net Weight : | 37.5kg |
Related products:
| After-sales Service: | Engineers Available to Service 24/7 Online |
|---|---|
| Warranty: | 1year |
| Sales Market: | Globle |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Are the Key Components of a Water-Lubrication System in Compressors?
A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:
Water Supply:
- Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
- Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.
Lubrication System:
- Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
- Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
- Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
- Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
- Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.
Control and Monitoring:
- Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
- Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
- Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.
Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.
How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
What Maintenance Is Required for Water-Lubricated Air Compressors?
Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:
- Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
- Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
- Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
- Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
- Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
- Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
- Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.
Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.
editor by CX 2023-10-30