Product Description

Product Description

Oil-free Water Lubricated Screw Air Compressor 

Model: RW-22A/W
Type: totally oil free water lubrication screw air compressor
Screw type: Single screw
Free air delivery: 3.52 m3/min
Working pressure: 8 bar
Control: Touch screen PLC
Driven: direct
Cooling: by air
Starting method: Frequency conversion start
Lubricating water volume: 30 liters
Electric motor: 30hp 22KW  380v/50hz/3ph,IP54
Discharge temperature: less than ambient +8 ºC
Noise: less than 65 dB(A)
Air outlet size: G1″
Dimension: 1400*900*1450mm
Weight: 745kg

Product Features

1. IE4 motor, save your electricity cost, IP54, B-level temperature rise
is suitable for harsh environments such as large dust and high
temperature;
2. 100% oil free air certified by Germany TUV.
3. Coupling connection, more energy saving.
4. Stainless Steel Pipe.
5. Centrifugal Fan for better cooling effect. 
Optimized shock absorption pad to reduce vibration and noise.
6. Motor overload protection.
7. Dedicated control system, multi-channel pressure sensor and multi-channel temperature sensor to comprehensively detect the running state of the unit; the user interface is more friendly, the control is more accurate and reliable.

Technical parameter
 

Model	Air Delivery (m3/min)			Power (kW)	Lubricating water amount (Liters)	Cooling water amount T/Hour	Cooling water inlet/outlet diameter	Noise dB(A)	Outlet diameter	Dimension (mm)
	8 bar	10 Bar	12.5 bar							L*W*H
RW-08A/W	1.17	1.05	0.81	7.5	10	2.0	3/4″	58	3/4″	800*800*1200
RW-11A/W	1.65	1.42	1.10	11	26	2.5	1″	60	3/4″	1150*755*1340
RW-15A/W	2.43	2.17	1.80	15	26	3.5	1″	63	3/4″	1150*755*1340
RW-18A/W	3.13	2.82	2.05	18.5	30	4.0	1″	65	1″	1400*900*1450
RW-22A/W	3.52	3.21	2.78	22	30	5.0	1″	65	1″	1400*900*1450
RW-30A/W	5.12	4.43	3.63	30	40	7.0	1 1/2″	67	1 1/4″	1550*1150*1550(A) 1500*1150*1300(W)
RW-37A/W	6.30	5.33	4.77	37	40	9.0	1 1/2″	67	1 1/4″	1550*1150*1550(A) 1500*1150*1300(W)
RW-45A/W	7.40	6.30	5.56	45	90	10.0	1 1/2″	68	2″	1980*1300*1760(A) 1800*1300*1670(W)
RW-55A/W	9.60	8.55	7.67	55	120	12.0	1 1/2″	70	2″	1980*1300*1760(A) 1800*1300*1670(W)
RW-75A/W	13.00	11.50	9.70	75	120	18.0	1 1/2″	73	2″	2100*1600*1900(A) 2200*1500*1800(W)
RW-90A/W	14.80	13.90	12.60	90	180	20.0	1 1/2″	73	2 1/2″	2400*1600*2000(A) 2200*1500*1800(W)
RW-110A/W	19.85	16.66	15.56	110	180	24.0	2″	78	2 1/2″	3000*1700*2250(A) 2200*1500*1800(W)
RW-132A/W	23.10	19.97	16.90	132	240	30.0	2″	78	2 1/2″	3000*1700*2250(A) 2200*1500*1800(W)
RW-160W	28.11	25.45	22.52	160	240	35.0	3H	80	DN80	2700*2800*2050
RW-185W	33.97	29.00	25.21	185	300	38.0	3″	80	DN80	2700*2800*2050
RW-200W	36.75	32.78	29.24	200	300	42.0	4″	80	DN100	2700*2800*2050
RW-220W	39.67	36.75	29.63	220	360	47.0	4″	80	DN100	2700*2800*2050
RW-250W	43.50	39.30	34.00	250	360	58.0	4″	80	DN100	2700*2800*2050
Note:” A” means air cooling,” W” means water cooling.

 

Field Case

Certifications

Company Profile

ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!

Packaging & Shipping

Payment and delivery

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.

 

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

 

Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.

 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

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What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

• Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
• Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
• Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
• Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
• Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

Are There Any Potential Water-Related Issues with These Compressors?

Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:

Corrosion:

• Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
• External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.

Water Quality:

• Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
• Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.

Water Treatment and Filtration:

• Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
• Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.

Water Supply and Availability:

• Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
• Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.

It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

• Food and beverage processing
• Pharmaceutical manufacturing
• Electronics manufacturing
• Spray painting and coating
• Laboratories and research facilities
• Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

editor by lmc 2024-11-22